M.VELMURUGAN - Wind Turbine Experience

Mobile: +91-999*******, 984*******; E-Mail: adp0ng@r.postjobfree.com /adp0ng@r.postjobfree.com

Academic Details

B.E. (Electronics & Instrumentation)

Anna University

At 2013

With 7.2 CGPA

Profile Summary

A competent professional 8 years of experience with overseas at VIETNAM & CHINA

Routine & breakdown/emergency maintenance in turbines (wind Sector)

Good Electrical Troubleshooting knowledge in wind turbines.

Modifications of existing quality standards to achieve optimum quality within limits of equipment capability.

Proven Team leadership, negotiating and influencing skills and capability to achieve goals through teamwork, collaboration, and relationship management in matrix and

entrepreneurial organizations.

Experience in industrial automation tools(SIEMENS TIA PORTAL)

Experience in SAP,CIM,ECR,MAT LAB,Auto CAD,PLC

An excellent System and Field Engineer in Electrical as well Automation sectors.

Training Attended

Advanced Training in Industrial Automation (ATIA) from Technocrat Automation Pvt. Ltd. (IAO Accredited), Chennai in 2013.

Advanced certified Automation Engineer (ACAE) from First Logix Automation Pvt. Ltd.(ISO Accredited),Chennai in 2018.

Organisational Experience

Feb 2019 to Current: Experience in VGA at VESTAS WIND TECH INDIA PVT LTD

Currently working as a VGA ENGINEER in Turbine Operation Engineering Team.

Have knowledge about CIR general review and close with comments.

Have experience in Troubleshooting technical document Verification and uploading in direct VGA portal.

Deliver the Customer side VGA’s (VGA OPS) to all SBU’s for technical reviews.

Good knowledge about the ticket creating system in C4C & TSL and follow ups.

Extract the monthly VGA reports to deliver as VGA NEWSLETTER perfectly to Global.

Provide data about 3 months rolling LPF in power BI to Lead technicians through ticketing system.

Have knowledge about catch up affecting LPF top 10 alarms and data downloads to WTG engineering.

Involved in VGA Process optimization and VGA Hybrid project. {to develop the VGA Tool}

Gained knowledge in all internal turbine & Multi brand wise segregate in VGA software.

Have good experience in technical document reviewing & editing.

Successfully completed SIXSIGMA YB in internal VESTAS training, Certified with high score.

Globally have good communication with all SBU’s as well good interaction with Lead technicians/Tech supporters.

Mar 2018 to Jan 2019: Experience in Automation Testing Machines CFT,RFT,IMPACT TESTER, Brake Testing with overseas CHINA

The value-added course completed such like PLC, SCADA, HMI designing and get hands on experience in TIA PORTAL.

Got an opportunity as temporary working at automation testing machines such as Wheel testing like CFT,RFT,IMPACT TESTER.

Operation and well Troubleshooting knowledge from Low Pressure Die Casting (LPDC) machines from HDTD at CHINA from 26’Sep to 21’Oct. (Alloy wheel Manufacturing)

Have good PLC knowledge as well operation of Ge-Fanuc Robots for pick and place for Wheel cooling.

Gained experience in RFT calibration session at CVRDE Chennai (Make Learnodo from ITALY)

Completed with good results for CFT, RFT calibration at JJF Wheels Ltd (Bhiwadi Rajasthan)

Successfully cleared the major troubleshooting at CFT (Make Inmess GERMAN) in Steel Strips Wheels Ltd.

Gained Knowledge from Brembo Brake India Pvt Ltd at Pune (Brake oil filling and testing, Learnodo ITALY)

Gained knowledge from RUN Out testing machines at JPM groups at Rajasthan.

Mar 2016: VESTAS V110 Turbines, BIJAPUR SITE as Commissioning Engineer with overseas at VIETNAM

Role:

Troubleshooting the turbine, checked all warnings and error logs from SCADA Server

Prepared DGR and share with customer.

Completed scheduled service in 15 Turbines as per SIF (A service)

Operated the Vestas Online Tool Kit (VOT)

Gained knowledge in software uploading

Supported the generator replacement and commissioning in EKNWPL-05

Completed 12 scheduled services (3 months A service as per SII)

Gained experience in VIETNAM (V100 Turbines) on more than 12 breakdowns with highly efficient.

Performed pitch step 3.5 troubleshooting with the guidance by Australian tech.

Ensured ground controller display off troubleshooting completed after Long hours.

Maintained:

oBearing temp high VTM (save high cost)

oHigh temp gen 1 fault-troubleshooting

o598 circuit breaker open troubleshooting.

oXML files and software uploading

oService lift (SEPRA) troubleshooting work

Highlights:

Reduced downtime by 70% through measures such as proper tools & proper proactive planning

Successfully executed plant expansion / modification / upgrade projects such as BLADE CIM activities

Escalated Overall Operating Efficiency (OEE) by 80% through measures such as Overcome Turbine Derating While High Wind Time

Recognised for increasing in-plant capability by 80% (Cleared Every Warnings & Alarms) through effective maintenance; was appreciated for the same

Played a pivotal role in streamlining processes through measures such as Engineer

Mar 2014 – Feb 2016: V82 Turbines at Theni Site as Crown (Travelling Technician) (CLP Machines)

Role:

Troubleshooting and repairing mechanical, hydraulic, or electrical malfunctions related to variable pitch systems, variable speed control systems, converter systems, or related components

Climbing wind turbine towers to inspect, maintain or repair equipment

Diagnosing problems involving wind turbine generators or control systems

Performing routine maintenance on wind turbine equipment, underground transmission systems, wind fields substations, or fibre optic sensing and control systems

Starting or restarting wind turbine generator systems to ensure proper operations without warnings/Alarms

Testing structures, controls, or mechanical, hydraulic, or electrical systems, according to test plans or in coordination with engineers

Assisting in assembly of individual wind generators or construction of wind farms

Maintaining tool and spare parts inventory required for repair, installation or replacement services

Inspecting, diagnosing, adjusting or repairing the external and internal components of wind turbines

Highlights:

Gained experience in scheduled service (100+ services)

Supported the power cable re-alignment work in 20 turbines.

Worked along with BD team and has a vast experience in attending all Breakdowns individually

Ensured compliance with Vestas Safety and tools. VGA,VIS,DMS,VMS,VTM LOTO,CIR and CFR

Joined as a Second Technician for commissioning and gained knowledge in commissioning (commissioned 23 turbines)

Highlights:

Awarded for the Best Near Miss (Slippery Safety walk due to mis handling while hydraulic refilling) in 2015, Theni site

Received appreciation from the Project Manager for the best contribution in installation as well as commissioning

Sep 2013 – Feb 2014: Sri Sastha Engineering, Udumalpet Site (RAMCO Customer/ Vestas V82 Machines)

Carrier started from Wind turbines as a operator technician around six months at UDUMALPET.

Gained knowledge from only calculations of Import and export readings as well turbine generation readings

Technical Skills

Software’s Known

Simatic manager step 7 V5.4, Twido suite, WinCC Flexible 2007, Vijeo designer V4.4,Labview V8.2, Rxlogix 5000 V19.0,Factory talk View SE V6.0,Ultrawaare 3000 V1.8

PLC

SIEMENS S7 200,1200(TIA PORTAL),

Allen Bradley Compact,Logix,Micro Logix.(Rockwell),ABB,MITSUBSHI

Touch Panels

SIEMENS (Touch Panels,Operator Panels), Allen Bradley (PVP series).

Communication Protocols

RS-232,RS-485,PROFIBUS-DP,Ethernet,Device-Net

Sensors

Speed,Torque,UltrasonicSensors,Load cells,Proximity Sensors,Flow and Level Sensors.

Other skills

SAP,ECR,CIM,WINDCHILL,AUTOCAD

Academic Project

PROJECT 1: Novel Analysis and Locomotion Strategy for Optimal Inspection by using 3-D Robot

Description: Introduced one integrative approach to design, analyze and test distributed control algorithms to coordinate a network of autonomous mobile sensors by utilizing both simulation tools and a robotic test bed. The research was executed in the context of the mobile sensing project, Pico Smart, in the northern provinces of Netherland for the inspection of natural gas pipelines.

PROJECT 2: Analyse the GEAR BOX RATIO

PROJECT

Gear Box Ratio Testing Machine and Safety PLC & SCADA Training

Roles

Lab VIEW/PLC/HMI Programming & testing

Environment

Protocols-- PROFIBUS

Tools

Lab VIEW V8.2, Siemens S7 V5.4

Hardware Used

CPU 315-2DP with distributed I/O’s(IM-151,ET-200s),ABB ACS-M1 Drive

Description

This is project is used to testing the gearbox ratio’s by connect driving motor with automated coupling by controlled PC and Touch by using PLC. The input speed is calculated by PROFIBUS and the output speed is calculated by using ENCODER. Based upon this input and output speeds the gear ratio is calculated.

Extracurricular Activities

o“National Level Technical Symposium”, organized by Panimalar Engineering College at Chennai

o“National Conference”, organized by Jayaram Engineering College at Trichy

Personal Details

Date of Birth: 5th April 1991

Passport Number: L2896577

Marital Status: Married

Address: 15/ 139 Middle Street, Sundarapandiyam Post, Srivilliputhur (Tk), Virudhunagar (District), PIN Code-626126, Tamil Nadu, INDIA

Date Signature

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