AJAYKUMAR SHANMUGAM

Instrumentation & Electrical Engineer (ADNOC/BOROUGE CERTIFIED)

adozwn@r.postjobfree.com,

+971-**-*******, +91-729*******

CAREER OBJECTIVE:

Looking for a company, where I can use the optimum level of my experience and knowledge to provide a value-added, consistent, and immaculate service.

SUMMARY OF SKILLS:

Extensive knowledge in Site Engineering, Quality Inspection, Validation and installing equipment for monitoring and controlling engineering systems.

Handled Customer Audits & Maintaining the quality assurance records and execution of periodic inspection on job. Knowledge on ISO 14001:2014

Verify that all quality related activities are in accordance with codes and standards

Possess strong experience in Error Analysis, Verification and Calibration Process.

Coordinate with the consultant’s representative and Site In-charge for inspection and meeting about quality problems including the closure of Non-Compliance Report.

Extensive knowledge about Major Sensors &Sensing Solutions used in Industries. Highly skilled in Instruments Calibration & Service

Knowledge about industrial Standards & National Laboratories.

CARRIER HIGHLIGHTS:

Totally having nearly 8 years of Working Experience as E&I Engineer,Quality & Testing Engineer .

ADNOC, BOROUGE certified as E&I Engineer & Quality Incharge.

Fluke Approved Electrical Testing Engineer

(Power Quality, Preventive Maintenance Testing tools)

Handled Construction, Pre commissioning as well as Electrical Testing activities.

FAMILIAR INSTRUMENTS:

Handled all major Electrical & Electronic Instruments in Analog, Digital & RF domain. (Various makes like FLUKE, MEGGER, OMICRON etc..)

High Precision CT Analyzer, Oscilloscope, Function Generator, All Kinds of Data logging Units, Signal Generator & Signal Analyzer, LCR Meter.

Know about All Sensors& Indicators, controlling Units associated with it. (Various makes like Druck Calibrators, Emerson 475-HART, Siemens, Allen Bradley etc..)

HANDLED WORKS IN INSTALLATIONS, PRECOMMISSIONING, TESTING ACTIVITIES:

Calibration of Pressure /Flow/Temp/Level/Vibration Transmitters/switches and Pressure/Temperature Gauges, calibration/testing of Control Valve/ Positioner /Shutdown/on/off valves, witnessing of PST (Partial Stroke Test of SIS Valves).

Plant earthing, Earth Resistance Testing, Lighting & Sockets System Installation.

Hands on Experience in Hart and Foundation Field Bus Instrument Systems.

MRIR for All accessories in Electrical & Instruments activities as per MAR.

Installation of F&G Systems like Fire,Gas horn, Lamp & Manual Call Points with suitable Support Assemblies.

33/11 kV,11/3.3 kV,11/0.415kV Transformers, Switchgears, HV, LV Motors, All types of Protection Relays, PT, CT etc.

SATP,ICCP types of Cathodic protection Underground/Aboveground Installation.

Cathodic Protection for Pipelines, Fire hydrant, Buildings Structural Steels, Irons.

Installation & Commissioning Activities of Sacrificial Anode, ICCP Types CP & Panels.

Inspection of BSS Tech, IRT Inc, Kadlec Associates CP Products, IJ testing.

Fiber Optic cable Splicing, Testing Using OTDR.

Electrical Heat Tracing Installation for process area.

Installation of Electrical Panels, PDB/LDB/MISC Panels MCC, Cabinets, Consoles, Junction Boxes, Panels& Inspection of Enclosures, LCS etc..

TESTING ACTIVITIES:

FAT/SAT Testing of Instruments/Panels/Equipments.

DCS,SCADA control systems, Siemens S7 300,400, Alen Bradly PLC Logic Programming

Trip Alarm testing, Cause & Effect Matrix configuration, testing for FGS, SIS (ESD), DCS system, Function Test Witnessing for Instrument CSU Activities and Reviewing the Test Packs.

Pre Commissioning, Commissioning of Cathodic Protection Posts, Panels

Performed Stability Test, End to End Interface Test, Relay testing, Polarity Test, Ratio Test.

Hands-on Experience in OMICRON CMC 356 Relay Test Kit.

Pre Commissioning Testing for Transformers, Switchgear Panels, MCC, Relays, APFC Panels

HV, MV cables Installation, Hi Pot Testing, VLF Testing, Megger Testing, Contact Resistance Testing (CRM) of Bus Bars.

Earth Resistance Testing Using Fluke & Megger Earth Testers.

HANDLED DOCUMENTS:

Preparing Inspection Test Plan (ITP), Well-versed in SLD, Datasheets, P&ID, Hook-Up diagrams, Cable Schedules & Routing, Instrument Location Layouts, Datasheets (ISS), Termination Details, JB,F&G details, Loop checking etc..

Failure analysis, Preventive Action & Corrective Action Report.

Preparing Method Statement (MS) & Task Risk Assessment (TRA) for the E&I work scope.

Issue NCR, CAR, PAR, MAR submissions & Root Cause Analysis to prevent Re-occurrence.

PROFESSIONAL EXPERIENCE:

Company Name : Penta Global Engineering company LLC

Contractor Name : Tecnimont /Borouge -PP5 Project / ADNOC

Period : From JAN 2020 to till date

Location : Abu Dhabi

Position : E&I Engineer

Taking care of QA/QC documents of the entire project including certificates, calibration, test results, inspection requests (RFIs, Non-Compliance Reports and site instruction/observations, permanent materials delivered and other QA/QC documents).

Handled Pre-Commissiong, Testing Activities for PP4,PP5 220 kV Substations in Borouge Plant.

Report to the QC Manager, Control & Monitor all activities related to Quality Management System---QMS.

Material Selection/Spare parts Management, Manpower Arrangements, Responsible for meeting the scheduled Target as per Master Time Schedule(MTS).

Responsible for the Overall E&I quality activities & worked from the very beginning to the final Handover.

Responsible for overall Projects documents, Balance Sheet, BOQ as per site completion & Issuing Hand-over notes to other disciplines.

Preparation of SLD diagrams, Flame Proofing, Plant Layouts, Earthing System Installations, VFD, MCC, Transformer related Testing Activities, Red-Line DRW Submission.

Providing scoping, estimating, and technical support for remediation / maintenance CP projects to be included.(Soil Analysis, Determination of Stray current, FEED Studies)

Company Name : Penta Global Engineering company LLC

Contractor Name : Intecsa / BeAAT Expansion Project /ADNOC

Period : From JULY 2019 to DEC 2019

Location : Abu Dhabi

Position : E&I Engineer

Provide technical knowledge and expertise to site personnel to ensure compliance with all applicable inspection and repair codes

Planning Inspection Requests, Allocating Asst. Inspectors accordingly.

Witness in-process inspections as per ITP and Inspection Requests to ensure work proceeds in accordance to specifications, the approved drawings.

Develop and report metrics associated with strategic programs, such as corrosion mitigation, Cathodic protection, and CUI

To provide resolution of on-going quality issue in consultation with discipline engineer.

To participate in Flawless Project Delivery Program.

Maintain Site Cathodic protection program through periodic field surveys and identification and execution of corrective actions

Company Name : Penta Global Engineering company LLC

Contractor Name : Intecsa / BeAAT Norm Project /ADNOC

Period : From OCT 2017 to JUN 2019

Location : Abu Dhabi

Position : E&I Supervisor / Quality Inspector

Quality Inspection& Verification of All Electrical & Instrument Activities.

Performed on-site visits to enhance customer satisfaction and provided solution for some critical issues.

Witness and monitor Sub-contractors / Construction Contractors work activities, inspection and test in accordance with the approved Quality Control Plan / ITP, Quality Procedures and Method Statements etc.

Progressively to review Sub-contractor’s / Construction Contractor’s quality record.

To provide feedback on Sub-contractor/Construction Contractor’s performance.

Study of all kind of instrumentation drawings like P & ID, Instrument Loop Drawings, Hookup Drawings, Wiring Diagrams, Interconnection Drawings and Vendor Drawings.

Inspecting all in time instruments as per the data- sheet and verifying at site it’s Operation of the same to meet the technical requirement.

Company Name : L&T Hydrocarbon ltd,

Contractor Name : HV Technology Services

Period : From JAN 2015 to AUG 2017

Location : Chennai

Position : Asst Maintenance In charge

Trouble shooting of variable types of (Pressure, Flow, Level) Transmitters-Analogue & Digital like Yokogawa, Fisher Rosemount, ABB, Honeywell, Masoneilan Displacer etc.

Knowledge about servo press machine and testing machines.

Inspection tool suggested making Motors Inrush current Measurement (measured in micro amp) Using Oscilloscope.

Individually handled ISO Audit for the year 2016-17.

Thermal Mapping of all our Instruments done. Issue found out & Rectified.

Involved in Pulse Testing Measurement for standard ISO6937-2,done 2A,2B

Motor transient level Testing.

Company Name : Cetex Petrochemical

Contractor Name : HV Technology Services

Period : From May 2013to Dec2014

Location : Oragadam, Chennai

Position : Jr. Maintenance Incharge

Managing Material Inspection Report, Delivery Notes, Consultant Feedback.

Involved in QC Inspection of Temp monitoring system to maintain &Monitor the Furnace at particular temperature level.

Done Thermograph study for all Electrical related appliances & Found Root cause for the problem

Harmonics study done in our factory to monitor Energy waste

Knowledge about sensors& sensing solution includes Load cell, Torque transducer, Linear potentiometer, Linear Encoder, Linear Scale, Rotary encoder, Rotary potentiometer, Magnetostrictive sensors, Inductive displacement sensors, Photoelectric sensors, Non contact displacement sensor, Ultrasonic sensor, Pressure transmitters, Signal conditioner, Controllers, Data loggers, Convertors, etc…

SERVICE ACTIVITIES:

Maintain Service lab,done Initial level services of all measuring equipments& sensors

Experience in PLC Drives,Fanuc drives services

Involved in the functional tests, loop tests, calibration of the field instruments and analyzed the failures related to instrumentation systems and components and recommends corrective actions to prevent re-occurrence

EDUCATIONAL QUALIFICATION:

B.E [Electronics and Communication Engineering], VelTech(Affliated to Anna University), May-2013 with 80.5%

PERSONAL DETAILS:

Full Name : Ajaykumar Shanmugam

DOB/Age : 15.05.1992, 28 years

Gender : Male/Single

Languages known : English, Tamil, Malayalam, Hindi

Contact No : +971-**-*******, +91-729*******

E-Mail Id : adozwn@r.postjobfree.com

DECLARATION:

I hereby declare that the information furnished above is true to the best of my knowledge.

Best Regards,

Ajaykumar Shanmugam

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