MUHAMMAD MUTAHIR HUSSAIN

Location: P.O. BOX *** Gulf Pharmaceutical Industries Julphar RAK UAE

Contact: +971********* • Email: adourg@r.postjobfree.com

Electronic Engineer / Project Manager

Technically sophisticated and highly resourceful Engineer with +10 years hands-on and leadership experience in delivering highly valued project related with electrical, electronic maintenance and automation in pharma industry. Known for assessing, troubleshooting, leading and reporting new processes, PLC drives and SCADA systems. Solid history of using cutting-edge technology to successfully reduce costs, streamline operations, and increase staff productivity. Expert in directing cross-functional teams, improving processes, and elevating output, quality, customer satisfaction, and employee morale to all-time bests. In-depth knowledge about the latest operating and maintenance practices, as well as plant policies and procedures. Specialized in high level problem solving, process efficiency and day to day maintenance in a manufacturing environment focused on creating effective quality assurance procedures and repairing industrial electronic equipment and systems safely and accurately. User oriented electronics and instrument engineering manager focused on increasing the production in compliance with the cGMP and other quality parameters. Elite communicator with the ability to translate leadership vision into executable plans for teams to follow.

Areas of Expertise

Strategic Planning & Analysis • Risk Assessment/Mitigation • PLC Proficient • Industrial Automation Systems • Industrial Communication Systems • System level electronic Design & Integration • VFD Programming • Commissioning & Maintenance • Work Place Diversity • Technical Report Writing • Team building and management

Technical Skills: C++ and MATLAB Languages • MATLAB PSPICE Engineering Software • LAB VIEW, LAB WINDOWS • C++ and MATLAB Languages • MATLAB Pspice Engineering Software • LAB VIEW, LAB Windows • PAC Drive Control Tool Kit •SIMATIC Toolkit • SAP - ERP System • MS Office • PAC Drive Control Tool Kit • SIMATIC Toolkit • SAP - ERP System • MS Office

Career Contribution

−Spearheaded the Julphar team and English engineers to install and commission the oyster MANESTY XLCOTA machine also utilized keen insight to carry out the I/Q O/Q & P/Q of the equipment to comply it with CGMP rules.

−Render strategic leadership to a team of and German Engineers for the installation and commissioning of 7 Becomix manufacturing vessels in tubes and suppositories plant and carry out i/q o/q and p/q activities.

−Gained invaluable technical knowledge in by conducting installation and commissioning of more than 50 machines in the solid, semi-solid, syrup production and packaging plants.

−Reduced of major breakdowns in tube and suppositories plant by 30 percent within six months by initiating proactive maintenance approach that resulted in 33 percent plant profit and 5 percent company profit increment annually.

Professional Experience

GULF PHARMACEUTICAL INDUSTREIS –Julphar, RAK UAE Apr 2017 - Present

Assistant Manager –Engineering

Directed maintenance activities (predictive, preventive and preventive), led the engineering team in non-sterile manufacturing and packaging plants, focused on improving productivity, production yields, time utilization, working environment and safety

Developed electronic maintenance department from scratch; prepared and conducted training plans; reviewed and approved product design and changes. Steered efforts towards creating, supervising and participating new equipment in production and packaging departments. Prepared and revised SOPs of the equipment operation, handling and preventive maintenance.

Key Accomplishments:

Developed and implement yearly preventive maintenance strategies, and monthly maintenance plan; established monthly major breakdown maintenance reports and corrective actions analysis reports.

Exercised hands-on approach and effective controls to monitor and arrange an optimum spare parts inventory of the warehouse for all the equipment to cope up the unforeseen circumstances by contacting suppliers and purchase department.

Planned, imitated, and carried out projects to improve efficiency and reducing the production costs; developed and devised policies, standards and procedures for the engineering and technical work performed in the plant.

GULF PHARMACEUTICAL INDUSTREIS –Julphar, RAK UAE 2015 - 2018

Senior Engineer–Electronics

solve complex and technical issues in stressful high-pressured situations; rendered keen eye for details to carry-out engineering work in compliance with specification, requirement, laws and regulations with safety, maintainability and operability.

Introduced, developed, and implemented electrical/electronic control systems. Major designs included PLC’s, HMI‘s, servo/stepper motor controls, various proximity and pressure sensors, and position sensors and motions. Provided conceptual designs for mechanical movements and operations. Provided field service for installed equipment lines.

Key Accomplishments:

Challenged with the responsibility to propel strategic initiatives including planning, project management and design by evaluating and interpreting specifications and preparing technical proposals for winning potential tenders.

Served as a resource in all efforts to lead preventive and corrective maintenance of plant instrumentation and control systems, led preventive and predictive maintenance as well as ordering the new spare parts of the machines from mother companies.

Planned and executed of I&C maintenance activities in planned and forced outages Department Budget Preparation & Stewardship (Expense Budget and Capex); spares management (Identification & Procurement of critical spares).

GULF PHARMACEUTICAL INDUSTRIES –Julphar RAK (UAE) Oct 2010 – Jun 2015

Electronics Engineer

Administered maintenance and troubleshooting of all electrical and electronic control systems for various packaging and production machines, also maintained minimal stock of the warehouse in case of emergency breakdown.

Assembled the new control system designs and ordering the parts required for it by writing technical reports, gathering information, drafting proposals, drafting correspondence, tracking project costs and delivering presentations managers.

Key Accomplishments:

Contributed technical expertise, innovation, and conceptualization of key business drivers; troubleshoot and RCA of major or recurring failures (such as equipment defects, operational upsets and process anomalies).

Responsible to maintain reliable and safe manufacturing systems to improve Asset Intensity, efficiencies, costs and changeovers.

Coordinated and supported all Departments in their respective projects.

Planned, scheduled, installed, calibrated and maintained various process control instruments such as valves, transmitters, pressure and temperature gauges, level instruments, flow meters, various controllers and associated cabling.

Assessed and implemented improvements and modifications in Control Schemes (changes in control logic, graphics etc.)

Actively Involved with Quality team in setting the production process parameters and Documentation required for DHA Audits.

Education & Credentials

Bachelors in Engineering Electronics Engineering

National University of Sciences & Technology, (NUST) Pakistan 2005-2009

Six Sigma green & Black belt

Blue ocean academy DUBAI (2021)

Professional Training

CGMP • Pharma-Compliance • GDP • Preventive Maintenance • Time Management

Pharma-Coviglence • Lean Manufacturing • Six Sigma (Green & Black belt certified) • 5S • TPM • HACCP •SAP

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