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Production Foreman

Location:
Johannesburg, Gauteng, South Africa
Salary:
R65000
Posted:
September 24, 2021

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Resume:

PERSONAL DETAILS

Full names & Surname: Kgaugelo Selala

Cell number: +277*-***-****

E-mail: adosvs@r.postjobfree.com

ID Number: 850**********

Residential address 1471 Duvha Park Ext.2, Witbank 1035

Driver’s license code: C1

Language Proficiency: English, Sepedi and Zulu

Nationality: South Africa

Gender Male

Health Good

UNIVERSITY EDUCATIONAL BACKROUND

Institution Attended University of Johannesburg

Highest qualification obtained National Diploma (Metallurgical Engineering)

B-Tech degree (Metallurgical Engineering)

SECONDARY EDUCATIONAL BACKROUND

Highest Standard Passed Grade 12 (Matric)

School Attended Sehlaku High School

Subjects Physical Science, Biology, Mathematics,

English, Afrikaans and Sepedi

WORK EXPERIENCE

Company Samancor Ferro-Metals (FMT)

Witbank, Mpumalanga

Current Position Production Supervisor (Furnace Department)

Engagement Date From January 2007 to date

Main Job function 2018-Date: Process Practitioner: Furnace 1, 3&6(Pyro metallurgy)

Continuous improvement driver of the Metallurgical process through reporting on and analysing production performance.

Manage SHEQ compliance within the process through effective use of the toolbox

Utilise the Information Management System (IMS) to initiate, investigate & report sheq status

Update process strategy

Implement Root Cause Failure Analysis (RCFA) findings

Manage continuous improvement through operational excellent

Implement improvement project

Report process measure

Update SAP master Data

Achieve Process quality

Results orientation

Operational excellence

Relating and networking

Safety leadership

Innovation

Planning, Organising & Controlling

Problem solving and decision making

Update Standard Operating Procedure ( SOP’s)

2017: Production Supervisor Furnace 1, 3 & 6 (pyro-metallurgy)

Supervise production operations

Achieve production targets

Achieve production quality

Prioritise breakdown and authorize work

Arrange resources

Assess risks related to unplanned jobs

Complete the shift report

Update the MES and KPI’s

Ensure adherence to health, safety, environment, and risk policies and procedures

Ensure customer’s satisfaction

Operate plant within designated parameters, achieving production targets

Conduct plant process inspections

Actively manage planned and unplanned tasks to be completed during shift

Analyse and interpret production results, identify and assess deviation, initiate and take corrective action using available resource

Manage staff related issues in the team e.g. monitor trends and patterns of performance, absenteeism and overtime. Take corrective action in accordance with policies and procedures

Provide inputs for compiling the operations and maintenance budgets, and adhering to budget constraints

Provide technical support to subordinates during fault finding and improvement work

Understand and using IMS

Ensure the OHASA safety and health standards are maintained

Control production costs

Supervise subordinates, including training and development of the Production team

Achieve Process Quality

Supervise the production process

Operational problem solving and decision making

Basic understanding of safety KPI

Continuous Improvement through Operational Excellence

2010-2016: Production Shift Supervisor-Chrome Recovery Plant Tubatse chrome smelters (Mineral Processing)

Participate in Risk Assessments based on external and internal influence

Adhere to behavioural expectations

Participate in SHER Audits

Participate in Significant Incident Investigations

Supervise performance against set targets and competencies

Ensure IDPs are linked to performance results and implemented as per plan

Knowledge of ISO system (ISO 9001,14001 & 18001)

Ensure discipline is maintained

Create notifications for maintenance work

Coach and counsel people to ensure improved performance levels

Appoint new people against job profiles

Ensure customer satisfaction

Supervise production operations

Supervise surface mobile equipment (SME)

Achieve production targets

Achieve production quality

Prioritize breakdowns and authorize work

Arrange resources

Assess risks related to unplanned jobs

Complete the shift report on daily basis

Update the MES reports and KPIs of the team

Monitor and control shift’s costs

Change and update the jig settings for good operation

Updating Production daily tons and Monthly report

Supervise production at jigging plant & crushing plant

Permit to work issuer

Compiling training manuals for plant operators

Responsible for training and development

Able to make appropriate decisions while following the companies organizational structure

Able to ensure that the company resources are used in an effective manner to ensure best operating cost

To maintain housekeeping standards to ensure a clean and safe workplace

Continuous improvement driver of the Metallurgical process through reporting on and analysing production performance.

Manage SHEQ compliance within the process through effective use of the toolbox

Utilise the Information Management System (IMS) to initiate, investigate & report sheq status

Update process strategy

Implement Root Cause Failure Analysis (RCFA) findings

Manage continuous improvement through operational excellent

Implement improvement project

Report process measure

Update SAP master Data

Achieve Process quality

Results orientation

Operational excellence

Relating and networking

Safety leadership

Innovation

Planning, Organising & Controlling

Problem solving and decision making

Update Standard Operating Procedure ( SOP’s)

GAP assessments

Operating Dust A Side system and Dosing station

2009: Production Co-ordinator: Furnaces Department: Tubatse chrome Smelters (pyro-metallurgy)

Continuous improvement driver of the Metallurgical process through reporting on and analysing production performance.

Process reliability and management

Process quality

Operational excellence

Monthly report writing and presentation

Project management

Relating and networking

Baghouse operating condition (status) for furnace operators

Ladle management

Electrode management

Mudgun loading video for SOP’s

Sample the raw materials and analyse moisture content

Knowledge on XRF & ICP machine

2007-2008: Furnace Operator: Furnaces Department: Tubatse chrome Smelters (pyro-metallurgy)

Production monitory and metallurgy of the Furnace

Monthly report writing and presentation.

Furnace operator (33 MW Submerged Arc Furnaces)

Comply with SHEQ requirements

Load/stoke/rabble the furnace in order to obtain the desired operating conditions

Control the proportions of raw materials required for the smelting

Control the paste levels to compensate for electrode consumption

Control the slipping of the electrodes to maintain electrode lengths and to effect proper baking

Prepare the furnace for maintenance

Monitor the furnace auxiliary systems (Baghouse & Batch mix)

Control the gas cleaning system to minimize pollution

Control electrical operation of the furnace to smelt the burden efficiently

Control the furnace closed cooling system

Remove air-borne dust by means of bag filters

Update the furnace log sheet on the MES system

Generals

Outside interests Reading, playing soccer and traveling

Course/ Training HR SAP (Time management) and Basic G- SAP

Leadership Development Program

Disciplinary code (Counselling)

Risk Assessment and Permit to work

Articulated Dump Truck license

Supervisory Development Program

Supervisory legal liability Training

Emotional intelligence Training

Employee Wellness Programme Training

Computer skills Microsoft Office (Word, Excel and Power Point)

MES, IMS and SAP/G-SAP

REFERENCES

Name : Oscar Chauke

Company : Samancor Ferro-metals

Position : Furnace department Manager

Contact Number : (013-***-****

Name : July Ngwenya

Company : Samancor Ferro-metals

Position : Production superintendent (Furnaces)

Contact Number : (013-***-****

Name : Jimmy Wentworth

Company : Samancor Tubatse Ferro-Chrome

Position : Production Superintendent (Chrome Recovery Plant)

Contact Numbers : 013-***-****

Name : Harry Motloutsi

Company : Samancor Tubatse Ferro-Chrome

Position : Production Superintendent (furnaces)

Contact Numbers : 013-***-****/082-***-****



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