Engineering Corporation Industrial Training

Sarabindu Roy

Phone: +91-880*******

E-mail: *********@*****.***

Location: Hyderabad, India

SAP Functional Lead (IBP, APO, PP, QM)

Background Summary

** ***** ** ******* ********** with various industries like Food Processing, Heavy Engineering(USA), Pharmaceutical(USA), Steel, Sugar, Agribusiness, Energy(USA), Semiconductor(USA), Defence, Automotive, Switchgear, Home Appliances, Industrial Machinery etc.

8.5 years of international functional consulting experience in various countries like USA, New Zealand, Philippines, Thailand, South Africa, Swaziland, India across different industry sectors. Working expertise in SAP IBP, APO DP, PP, QM. Sound integration & cross module knowledge.

Two implementation & six support projects involvement. SAP IBP, APO DP, PP integration knowledge with other systems/ logistic modules like CPIDS, BW, S/4 & ECC. Excellent knowledge with configuration, execution and post implementation support. Keen understanding of both information systems and business operations.

Strong knowledge in SAP IBP & APO DP: Attributes, Master Data Type, Key Figures, Planning Level, Planning Area Model Configuration, S&OP, Time Profile Configurations, IBP Excel Planning, Data Integration Jobs, Copy Operators, Planning Filters, Key Figure Load & Disaggregation, Key Figure Fix, Calculation & Planning Notes, Attribute as Key Figure, Unit of Measure Conversion, Preparation of statistical forecast (History Data), Generation of statistical forecast, Collaborative demand planning, Forecast accuracy & error handling, Outlier Correction, Forecast release to supply, Forecast Consumption, Segmentation, Data realignment, Supply Finite & Infinite Heuristics, Propagation, Scenarios Management, Characteristics & KF, Storage Bucket Profile / Periodicity, Planning Object Structure, Maintain Character Combination, Planning Area, Time Series Objects, Forecast Profile, Planning Book, Univariate, MLR Forecasts.

Expertise in SAP PP, QM: Proficiency in complete PP life cycle - Demand Management, MRP, MPS, Sales & Operational Planning(SOP), Capacity Planning, Consumption Based Planning, Long Term Planning(LTP), Time Phased Planning, Various Planning Strategies, Confirmations, Batch Management, Discrete Manufacturing: Production Orders, Confirmations, Availability Check, Goods Movements, Settlements, Pull list, REM Backflushing, Availability Check, Inspection Lot Processing, Master data – Material Master, BOM, Work Center, Routing, Production Version, Catalog/Selected Set, MIC, Inspection Plan etc.

Experience encompasses using ASAP & Agile methodology for SAP implementations, Requirement Gathering, Preparation of Business Blueprint, Process design & BRD documents, Configurations, Custom Development Designs, FUT, SIT, UAT scripts preparation, Cut over activities, Data migration via manual & upload programs/LSMW/BDC, Reports, Fiori Development Design & Testing, User Training, FSD preparation & functional support to business users.

In-depth knowledge of various Product Lifecycle Management (PLM) systems, Product Specifications

& Multi Level BOMs, Manufacturing Information Systems (MIS); Engineering Change Management

(ECM) cycle & Document Management System (DMS).

12.5 years of prior experience in Manufacturing, Engineering, Product Development, Design, Man Management, Vendor Lesioning, International Design Standard Specifications. Comprehensive experience in PLM - ECR & ECO process, manufacturability on various products, product issues resolution; research and analyse product specifications, manuals, and other data to evaluate the feasibility; cost and maintenance requirements; Design verification, material selection & procurement, Sourcing, Vendor Development; Engineering standards & document release process; project planning & tracking, project closure & feedback documentation, compliance with various international standards. Coordinating the entire development activities including requirement analysis, planning and finalizing the specifications. Develop various prototypes, proof of concepts, & alternative designs as part of Product Development. Domain knowledge includes: Machine Manufacturing, Heavy Engineering, Special Purpose Machines, Automotive, Semiconductor Equipments, Forging, Sheet Metal & Plastic Products etc.

Notable strengths include quick learning; excellent organizational, analytical, problem solving skills. Outstanding oral & written communication – business presentations, international client handling & project tracking experience, interpersonal relationship skills on broad based business acumen. Highly motivated with ability to work in a multi- tasking, changing global environment.

Sarabindu Roy

Phone: +91-880*******

E-mail: *********@*****.***

Location: Hyderabad, India

Skills:

ERP: SAP IBP, SCM, S/4 Hana, ECC

SAP Modules: IBP S&OP, IBP Demand, APO-DP, PP, QM

Business Process Mapping, Blueprinting, Fit Gap Analysis, Data Analysis, Data Validation

Languages: Oracle SQL & PL, FoxPro, C

MS Office tools: Excel, Word, Visio, PowerPoint, Outlook, SharePoint, Teams

Support ticketing: ServiceNow, Jira, Remedy

PLM: Enovia, Teamcenter, Windchill

OS: Windows 98, NT, 2000, XP, Vista, 7, 10

Various Engineering systems

Professional Experience

Vistex Asia Pacific Pvt. Ltd, Hyderabad (India)

June 2015 – Present : Lead Functional Consultant

Major Clients : Dole (Philippines), PepsiCo (India, Thailand), Zespri (New Zealand), RSSC

(Swaziland/SA)

Project : Implementation & Support projects (SAP IBP, APO-DP, PP, QM) Duties and Responsibilities:

● Configuration of SAP IBP including Master Data, Planning Area, Key Figure, Key Figure Calculation and Miscellaneous Settings Demand, Supply for Optimizer/Heuristic

● Modelling scenarios using Key Figure calculation/Attribute Transformation

● SAP IBP Excel-Add In Template creation based on the user requirement

● Configuration of Planning operators and global setting in SAP IBP

● Custom Attributes, Master Data and Key Figure creation to support business process and reporting requirements

● IBP S&OP / Demand process support

● Create New KF and Alerts based on the client requirement for Demand Planning and Supply Planning

● Creation of new planning area (simple and advance copy)

● Creation of custom alert key figure based on the business requirement

● Configurations involving maintenance of DP/ SNP Planning books and planning areas, MPOS,

● Set up the Planning Object Structure, Planning Area, Planning Book, and Data View

● Data corrections & realignment

● Fit-Gap Analysis & gap document preparation

● Conduct requirement & solution playback sessions for client

● Conduct requirements gathering sessions

● Business Blueprint & Process Design Documents preparation for PepsiCo Global, Zespri (New Zealand) & RSSC (Swaziland)

● SAP PP/QM/MM configurations & testing

● Global & Local Configuration (GCF/LCF) documents preparation

● Functional specifications preparation & functional testing for custom developments

● Custom reports FS development & testing

● Perform SIT & Regression tests

● Conduct UAT sessions & UAT scripts preparation

● Authorization/roles testing & working with complex system landscapes

● Cut over activities - manual master data upload / via upload programs / LSMW

● Go-live & Hypercare support

● Business users training & training documentation preparation

● Complex functionalities development pertaining to planning & scheduling

● Leading product development of various functionalities

● Presales support – Demo & POC preparation

Sarabindu Roy

Phone: +91-880*******

E-mail: *********@*****.***

Location: Hyderabad, India

Stefanini India Pvt. Ltd, Hyderabad (India)

March 2014 – May 2015 : Senior SAP Consultant

Major Clients : A. Stucki (USA), Keystone (USA), Gerdau Steel (India), Fareva (USA), O&M (USA)

Project : SAP Implementation & Support projects (PP, QM, SD) Duties and Responsibilities:

● A.Stucki IM&C Global Full Cycle Implementation – SAP PP & QM Business Blueprint Design Documents preparation, FS preparation & configuration, BOM & Routing LSMW upload, MIC & inspection plan LSMW upload, PIR Upload Program customization, Vendor Batch Inclusion into BMBC, Shop Floor Papers Smartforms Spanish conversion for Mexico Realization, HR-PP integration, Validation of PP & QM reports in BOBJ, Demo document preparation, Testing & FUT preparation.

● Automatic Delivery implementation at Gerdau Steel - Requirement Gathering, Functional Spec

& Testing, User Manuals & support. Reports - Open Sales Order report with STO enhancement, Open Delivery report, Scheduled Line Report.

● Gerdau SBQ Pizza Phase 2 - Weighbridge Road & Rail process with RFID inclusion, Integration with SBQ Pizza Phase 1 bar coding.

● Major Support tickets- MRP Area assignment into Process Order type (Fareva), COOIS enhancement in line with COOISPI (Fareva), Production order material consumption issue

(Keystone), MRP issue (Keystone), Shift-wise Confirmation analysis (Fareva), ZQMB Quality Notification Workbench reverse engineering (Fareva), Planned to Production Order conversion issue.

● Keystone Production client training & training material preparation, Stefanini internal US training for PP & QM.

Realsoft Intl. Pvt. Ltd, Bangalore (India)

March 2013 – February 2014 : Senior SAP SCM Consultant Client : Daiichi Sankyo, Parsippany NJ (USA)

Project : SAP SCM Support project (PP, PP-PI, QM)

[Onsite: August 2013 – October 2013]

Duties and Responsibilities:

● Configuration & development specification on SAP PP-PI, MM, QM & WM module.

● Involved in implementation of US Drug Enforcement Agency’s controlled substances check on SAP. Involves Process Order, Sales Order, Outbound Delivery, Goods Receipt checks & update DEA Quota Table for Ranbaxy materials.

● Developed unit testing test scripts, Integration test scripts, participated in testing the business scenarios as part of documentation /DSI standards.

● Process Order output changes specification, UAT & coordinate production release.

● Planning Time Fence implementation in Demand Management.

● QM Certificate change using configuration & FSD preparation.

● Sales Order reporting custom transaction development specification & report layout.

● Coordinate with QA validation for FSD & test scripts approval for GXP process changes.

● O2C error log analysis based on order types.

● Change QM Inspection Plan through Engineering Change Management to update Batch Master information.

● Involved in FSD preparation for Goods Movement Interface.

● Report development for Expiring Lots.

● Day to Day functional support & SAP support ticket resolution.

● Unit testing, UAT & Integration Testing involvement. SAP help & training to business users. Sarabindu Roy

Phone: +91-880*******

E-mail: *********@*****.***

Location: Hyderabad, India

Quest Global Services USA

Oct 2011 – Oct 2012 : Mechanical Engineer

Client: General Electric, Houston TX (USA)

Duties and Responsibilities:

• Design modifications on various Aeroderivative Gas Turbine structural components, enclosure, structural members & fluid supply lines. GE LMS100, LM2500, TM2500, LM6000 module engineering assembly design / drawings per GE Aero standard & ASME.

• Quality checks on drawing through GE Aero workflow. Promotion of drawings on Enovia PLM for production. Analyse purchased parts specs & design use. Implementation of Engineering Change Order & query resolution.

• Optimization & feasibility analysis of various products, multi-level Bill of Materials (BOM) revisions, Fabrication details as per ASME standards, Design corrections, modification to the templates for structural rigidity.

• Various engineering projects include Roof and Wall Mount Turbine Hydraulic Bracket Supports, Door Retainer Bracket, Supercore Air Deflector, Hydraulic Start Motor Rain Guard, Skid Cooling Assembly, Turbine Enclosure Kit, Generator Lube Oil, Standalone MTTB, Turbine Control Cubicle, Plane of Rotation (POR) etc.

• Developing the conceptual design of various products entailing drawings & specification study, enquiry study & finalization, vendor selection & finalization, schedule for development, first sample approval, tool modification and final part approval. Loadcraft Industries, Brady TX (USA)

April 2011 – Oct 2011 : Project Designer

Duties and Responsibilities:

• Suggesting new design ideas on of Rigs, Carrier, Drawworks, MAST & other oilfield equipments. Implement manufacturability on various components.

• Research and analyse product specifications, manuals, and other data to evaluate the feasibility, cost, and maintenance requirements of designs or applications.

• Material selection & component design as per API & ASME standards. Project planning & tracking, input transfer & query resolution for offshore projects.

• Key project includes Catwalk & Piperack Installation, Drawworks Twin Motor Mounting Installation, Water Pump Skid.

Sunag Corporation (USA)

June 2009 – March 2011: Team Leader, Design Engineer (Onsite) Client: ProgressRail (a Caterpillar company), Montgomery AL (USA) Duties and Responsibilities:

● Design & modification of railroad equipment components namely Ballast Regulator, Rotary Scarifier, Kribber Adzer, Tie Crane etc.

● Design of various custom components, modification & release of existing mechanical, electrical & hydraulic drawings

● Writing part & machine information files. Project management & co-coordinating with design team in India for various offshore projects. Implementation of Engineering Change Order & Engineering Deviation Authorization.

● Design verification per ASME standards, design for manufacturability verification

● Review engineering / design changes & resolving quality related problems associated with design.

● Feasibility study, design per weight guidelines.

● Planning detailed engineering activities and finalization of requirements as per customer needs.

● Minimizing performance bottlenecks for high productivity via optimization.

● Appraising the prevalent manufacturing systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.

● Directing the development and implementation of key procurement strategies / contingency plans and ensuring that strategies & plans are aligned with project requirements.

● Key projects include Breakaway Wing, Rotary Scarifier Head, Transmission Powershift, MBTA Plow, Kribber Adzer, Tie Crane. Engine House.

Sarabindu Roy

Phone: +91-880*******

E-mail: *********@*****.***

Location: Hyderabad, India

Vignani Technologies Pvt. Ltd., Bangalore (India)

Jan 2007 – June 2009 : Senior Engineer

Clients: Lam Research Corporation (USA), Teradyne Inc. (UK) Onsite: Lam Research, Fremont CA (USA) [July 2008 – Oct 2008] Duties and Responsibilities:

● Determine feasibility of designing new equipment or modifying existing customer products considering costs, size, time limitations, company planning, and other technical and economic factors.

● Analyse feed, product or equipment specifications and performance requirements to determine appropriate designs and processes.

● Provide technical information concerning manufacturing or processing techniques, materials, properties, and process advantages and limitations which affect long range plant and product engineering planning.

● Spearheading activities related to project & delivery management, Change management systems, including soliciting, receiving, reviewing, and preparing quotations and change orders.

● Executing quality check of designs as per International (ASME, SI) & customer standards.

● Plan, schedule and provide work direction as required for preparation of designs, processes, reports, correspondence and related data; and ensure the efficiency, adequacy and conformance to overall objectives of all phases of complex engineering problems.

● Project management including feasibility, reliability and constructability analysis.

● Use Teamcenter & Windchill PLM tools with NX, Pro-E, I-deas tools for design verification & BOM reports.

● Suggesting new ideas; evaluate SOW, preparing project plans and technical specifications for smooth execution of projects within the time and cost parameters.

● Cost estimation and economic evaluation, Hazards analysis, Supporting Environmental permitting and compliance (ROHS).

● Project closure & feedback documentation, received customer appreciation for product improvements.

● Member of Lam Research’s Advanced Design & Schematics tool development team.

● Key projects include BRS Clean, Gas Box, ATM, RF Card. ANZ International Pvt. Ltd, Bangalore (India)

October 2006 – January 2007 : Deputy Manager

Client : Bush Hog (USA)

Duties and Responsibilities:

● Support of research and development projects, interaction with suppliers and peers, and preparation/presentation of reports to management and customers.

● Analyse production specifications and plant capacity data. Evaluate master schedule to establish manufacturing sequence.

● Preparation and issue of sub-vendor enquiries for bought out items and engineering/project design.

● Prepare accurate cost estimates with input from both projects and engineering groups and potential sub-vendors who should be made fully aware of all relevant client specifications.

● Supervising concept development, structural analysis result verification using Ansys & Hypermesh, Test report customer presentations; Design calculations.

● Create request for quotations (RFQ) or organize competitive biddings from various suppliers; coordinate with purchasing department for material procurement.

● Working with Product Development team & vendors on product evaluations and specification development. Development of test rig.

● Projects include 6' BH Deck, Utility Vehicle.

Tratec Engineers Pvt. Ltd, Gurgaon (India)

May 2006 – September 2006 : Senior Engineer

Clients : VRDE (a div. of DRDO India), Doha Engineering Corporation (Qatar) Sarabindu Roy

Phone: +91-880*******

E-mail: *********@*****.***

Location: Hyderabad, India

Duties and Responsibilities:

● Engineering analysis on Defence RML & other products; test result validation using Ansys & Cosmos tool. Analyse test data and reports to determine if design meets functional and performance specifications.

● Ensuring material selection for desired mechanical property & supervising concept development.

● Plan sequence of fabrication, assembly, installation and other manufacturing operations for guidance of production teams.

● Conduct production surveillance as part of a multi-disciplinary team, including periodic well reviews and reports to optimize our production operations. Review scope change requests for the impact on schedules and the critical path of the project.

● Involved in working across multiple departments and with various stakeholders to solve issues & tracking and reporting cost estimates.

● Works with Inventory Control and Purchasing on special order items.

● Identify equipment and procedures needed to implement new development, redevelopment projects and process improvements.

● Key projects include 80T/33T Road Mobile Launcher, 3 & 5 Axle Modular Trailer. Dysmech Technologies, Noida (India)

May 2000 – April 2006 : Senior System Executive

Duties and Responsibilities:

● Project manage internal new product development with design partners as per the NPD process.

● Engineering services to various domain customers including: Automotive, Sheet Metal & Plastic Products, Heavy Engineering, Electronics, Electrical controls, Consumer products, Defence equipments, Machine Manufacturing, Special Purpose Machines (SPM), and Forging etc.

● Accountable for demonstration, benchmarking, industrial training & post-sales support on Siemens PLM engineering softwares like UG NX, Solid Edge, I-deas.

● Research and analyse product specifications, manuals, and other data to evaluate the feasibility, cost, and maintenance requirements of designs or applications. Material selection & component design as per engineering standards. Implement manufacturability on various components & ECO updates on manufacturing designs. Reviewing the engineering / design changes & resolving quality related problems associated with design.

● Suggesting new ideas; evaluate SOW, preparing project plans and technical specifications for smooth execution of projects within the time and cost parameters.

● Planning detailed engineering activities and finalization of requirements as per customer needs.

● Developing the conceptual design of various products entailing drawings & specification study, enquiry study & finalization, vendor selection & finalization, schedule for development, first sample approval, tool modification and final part approval

● Preparing BOM and coordinating for the selection of suitable materials for various components to meet design reliability and quality goals.

● Key projects include Various Twin & Tri-lobe Compressors, Various automotive & two-wheeler components, UK Automotive Axle, Automotive Lighting, Offset Printing Machine, Constant Mesh Gearbox, Defence Land & Marine Air Conditioner, T-Series Subwoofer, LG TV Cabinet, Electrical parts Test Fixtures, Constant Mesh Gearbox etc.

● Major Clients: Escorts Construction Equipment Limited (Faridabad), Krishna Maruti Ltd. (Gurgaon), Anjani Technoplast Ltd. (Noida), Controls & Switchgear Group (Noida), Indeutsch Industries

(Noida), Sanken Plastronics (Noida), Lacoste (Noida), Applied Electromagnetics (Noida), Swam Pneumatics Ltd (Noida), Harig Crankshaft Ltd(Noida), Fedders Lloyd Corporation Ltd (Noida), Phoenix Lamps Ltd (Noida).

Scholastics

2002 - Degree in Mechanical Engineering from Institution of Mechanical Engineers (I), Mumbai, India

Sarabindu Roy

Phone: +91-880*******

E-mail: *********@*****.***

Location: Hyderabad, India

Personal Minutiae

Date of Birth: 19th August 1977

Gender: Male

Marital Status: Married

Visas: USA H1B/B1/B2, New Zealand Work Visa, South Africa Business, Singapore Business, Thailand Business, Philippines Business.

Indian Passport: Valid till February 2029

USA SSN: Available

Languages Proficiency: English, Hindi & Bengali

Address: 119 SRK Green Park, Hyderabad - 500043, India Professional References: Available on request

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