Power Services Quality Controller
Resume:
* *** ********** ********** /****** turner
Private and Confidential CV of Lloyd Sabungu - Fitter and turner including machining
PERSONAL DETAILS
NAME AND SURNAME
Lloyd Sabungu
CONTACT NUMBERS
+27-78-004-**** / +27-81-312-****
PROFILE
https//www.linkein.com/in/lloyd-sabungu-9b952486
EMAIL ADDRESS
************@*****.***
SKYPE ADDRESS
Lloydsabungu
PASSPORT NUMBER
DN009466
RESIDENTIAL AREA
6161mafeking St, Middelburg, South Africa
PERSONAL PROFILE
I'm a resourceful, technical astute and analytical qualified mechanical fitter with over ten years post Apprentice experience in Mineral processing plants, power generating plants i.e. nuclear and coal fired power stations, construction and heavy engineering. I always achieve my goals at work like commissioning the project without rework by ensuring that I do a quality job without come backs and zero harm. I’m looking to utilize my skills, experience and qualifications within a forward-thinking company of yours.
QUALIFICATIONS
NAME OF INSTITUTION
DEGREE / DIPLOMA / CERTIFICATE
YEAR
South African Qualification Authority
SAQA Certificate of fitting and turning NQF 4
2013
Harare Polytech College
National Certificate in machineshop engineering
2008
Zimbabwe Manpower Planning and Development
Certificate of Apprenticeship
2011
Zimbabwe Manpower Planning and Development
Trade Certificate of skilled worker mechanical engineering
(Fitting and turning including machining)
2011
KEY SKILLS
Flexibility, problem solving abilities, good communication and creativity.
Microsoft Word and internet.
Valves, pumps, crushers, turbines, welding and brazing,drilling and tapping, grinding, machining and milling, use of measuring equipment like micro meter, vernier calipers, vernier height gauge and combination set,ball mills and screens.
Mechanical trouble shooting, bearing installations, reading and interpreting engineering drawings
Work well under pressure to meet deadlines.
Verbal communication skills.
Written communication skills.
Problem solving.
Analysing.
EMPLOYMENT HISTORY
COMPANY
Ingwenya Mineral Processing in South Africa.
DURATION OF EMPLOYMENT
May 2018 to August 2021
DESIGNATION
Maintenance Fitter and turner
JOB DESCRIPTION
Zululand Anthracite Colliery (ZAC)
Key duties and responsibilities:
Maintaining mechanical and technical skills knowledge and abilities by attending workshops, reviewing trade publications and participate in training others to conduct minor, basic repairs to equipment, machinery etc. Completing any training deficiency as noted.
Ensuring all employees are safe by adhering to all lock out, tag out procedures following mining safety procedures when working in any rotating equipment and chemicals.
Installing new conveyor structures including feed bin and grizzly.
Working on standby and call outs.
Performing planned and unplanned maintenance at any given time.
Reducing production bottle necks by doing plant checks, preventative maintenance and attending breakdowns as soon as they occurred.
Changing vibrating screens motors, lubricating moving components like bearings and pulleys.
Contribute to production efficiency by responding to maintenance calls on 24 hour 7 days per week basis as assignment, rotating on call responsibility, investigate reason for call in, and either repairs or defers action for immediate supervisor decision; maintaining a spare parts program.
Fabricating, welding, grinding, cutting and machining components to replace the worn-out ones; inspecting granulator crusher, maintaining crane and hoist by checking braking system.
COMPANY
Enserve power services in South Africa.
DURATION OF EMPLOYMENT
January 2017 to 30 April 2018
DESIGNATION
Mechanical fitter and turner
JOB DESCRIPTION
Thutuka Power Station
Key duties and responsibilities:
Overhauling, inspecting, lapping, bluing and boxing up different types of valves according to Quality control plan and work packages.
Overhauling different types of flanges like flat face, male and female, tongue and groove, groove to flat and ring joint.
Identifying different types of gaskets and their applications, for instance metal gaskets like spril wound and metal jacket are used on high pressures and temperature of about 1093 degrees Celsius, Non-metallic gaskets like graphite, klinger, rubber, neoprene and cork are used in medium temperatures and pressure. Rubber insertion is ideal for cold water compressed air and acid.
Operating lapping machines like Vtec, climax, kemet and Larslap (models FL and G) to lap valve body seats and disks.
Working as quality controller i.e. filling check list, work package and quality control plan of different valves.
Using torque wrench, high torqueing machines and torque multiplier to tighten different types of bolts according to their strength, application, operating temperatures and pressure.
Performing inspection and refurbishment of the following valves: gate, controls i.e. fisher control valves, Semple globe, needle valves, NRVs, butterfly, Hopkinson, wedge valves and PSV pressure safety valves.
Inspecting and maintaining heat exchangers, moisture separators, filters; perform leak test on Valves as well as hydro test.
COMPANY
AREVA Nuclear Services in South Africa
DURATION OF EMPLOYMENT
January 2015 to December 2016
DESIGNATION
Mechanical fitter and turner
JOB DESCRIPTION
Koeberg nuclear power station
Key duties and responsibilities:
Radiation worker overhauling nuclear and conventional gear boxes, couplings, valves and flanges.
Stripping and repairing different types of valves e.g. parallel slides, check valves, air valves, needle valves, plug valves, globe valves, control valves safety valves and PSV.
Recording all calibration deviations from specifications spare parts utilization for the work in progress.
Pressure testing valves, yellow testing and commissioning in accordance with operational experience instructions.
Conducting hydro test of the system.
Measuring valve clearances in accordance with work packages using micrometres.
Working on vessels under confined space.
Operating lapping machines (both electric and pneumatic operated machines) to remove deep cuts on the valve body seats and disks i.e. Larslap and Vtec machines.
Optimize processing and reduce downtime by performing predictive and preventive maintenance on all equipment, machinery, and facility buildings; participating in the installation of new equipment as required.
Contribute to maintaining a safe, secure and clean work place by conducting the daily, weekly, quarterly and semi-annual safety and maintenance inspections according to pre-established guidelines and schedules.
Striving for continuous improvement by analysing new or alternative ways to improve operations; incorporating staff recommendations in analysis; responding to Audi activities in a constructive manner and using findings to improve operations where possible.
COMPANY
Rotek Engineering Under Cap Africa In South Africa
DURATION OF EMPLOYMENT
June 2014 to 30 December 2014
DESIGNATION
Mechanical Turbine Fitter and turner
JOB DESCRIPTION
Dhuva and Matimba Power Station
Key duties and responsibilities:
Overhauling, inspecting and lapping different types of valves.
Blueing and boxing valves under the approval of Quality controller.
Performing fault finding functions regarding control and monitoring equipment’s i.e. pneumatic and mechanical nature.
Overhauling, refurbishment and re assembling turbine components i.e. valves, rotor, bearings and other auxiliary parts.
Taking measurements on LP and HP casings using inside, outside and depth micrometres.
Working as a turner to profile the Semple valve sealing faces, making lapping dolly’s for Semple valves, screw cutting new threads on damaged spindles and nuts.
COMPANY
Roshcon in South Africa.
DURATION OF EMPLOYMENT
September 2013 to May 2014
DESIGNATION
Mechanical Fitter and turner
JOB DESCRIPTION
Eskom Kendal power station
Key duties and responsibilities:
Installing and maintaining conveyor belts,
Tensioning conveyor belts by means of adjusting bolts and takes up pulley.
Servicing, maintaining and fault finding on Haggulands hydraulic motors that drive a heavy-duty conveyor belt.
Fault finding on hydraulic packings i.e. checking solenoid valves, proportional valves, regulatory valves and hydraulic pipes leakages.
Installing, servicing and repairing pumps i.e. sump pumps, Warman and Multistage.
Installing, servicing and repairing boiler steam valves i.e. gate valves, globe valves, butterfly valves, parallel slides and non-return valves.
General Rigging of vibrating screens, actuators and electric motors.
Fault finding on Stacker reclaimer and replacing damaged parts like buckets, hydraulic cylinders, skirting rubber, fluid couplings and retracking the conveyor belt.
Maintenance of Mills and Crushers on Ash and Coal plants.
COMPANY
Inyatsi Construction in Swaziland
DURATION OF EMPLOYMENT
August 2011 to August 2013
DESIGNATION
Construction Mechanical Fitter and Turner
JOB DESCRIPTION
Key duties and responsibilities:
Mechanical installations, pumps, valves, high pressure piping, conveyor belts, bucket elevators, screw conveyors and chutes.
Examined work pieces for defects and measured with straight edge or templates to ensure conformance with specifications.
Recognised, set up and operated hand tools and power toils.
Studied engineering drawings to determine material requirements and work sequences.
Installation and assembling of crushers i.e. Jaw crusher and cone crusher.
Overhauling gear boxes is radicon and speed step up for ball mills and checking for backlash between teeth.
Assembling and fitting bearings for instance white metal journal bearings, ball bearings, roller bearings etc.
Good knowledge of hydraulic and pneumatic drawings.
COMPANY
Craster International (Pvt) Limited in Zimbabwe
DURATION OF EMPLOYMENT
July 2007 to July 2011
DESIGNATION
Apprentice fitter and turner (including machining)
JOB DESCRIPTION
Key duties and responsibilities:
General manual machining, turning and milling on lathe, boring, slotting and milling machines.
Machinery building and assembling i.e. Ball mill, cone crushers and kilns.
Manufacturing valves according to the drawings and samples.
REFERENCE DETAILS
REFEREE NAME
COMPANY / POSITION
CONTACT DETAILS
Mr Willie De Witt
Site manager at Ingwenya
Jo dee
Human resource officer at Lesedi
Mrs Ivy Magagula
Administrator at Cap Africa
Ms Chrisna Potgieter
HR personnel at Enserve
Contact this candidate