Mechanical /Piping Engineer
Resume:
Profile Summary
Offering over ** years of rich national and international experience in Mechanical Piping Construction, Piping Testing, Pre-Commissioning, Turnover, Commissioning & Start-up in Onshore Oil and Gas Projects.
Maintenance, shutdown & Turn around projects in Petrochemical industries.
Worked with global leaders in Oil & Gas, Petrochemical, Power plant industries like,
Kuwait National Petroleum Company (KNPC), Kuwait.
Equate petrochemical Company, Kuwait
Simhapuri Energy private LTD, India
National Thermal Power Corporation, India
For the execution of various projects like
Clean Fuel Project (CFP) MAB-2 Revamp and New CFP Blocks - KNPC from 2016 – Present.
Turnaround 2014 – Equate (2014-2015)
New Facilities for H2S removal from SWS flash drum of gas in sour water unit (U-26 MAB Refinery) –KNPC. (2012-2014)
Simhapuri Energy private LTD. (2009 -2012)
National Thermal Power Corporation –NTPC (2008-2009)
Efficient in conducting the planning and controlling activities; ensured that the workforce adhered to the generated plans for the projects by supervising the activities & avoiding the labour idle time for maintenance, turnaround & project activities etc.
Successfully managed installation & commissioning of various Piping & mechanical equipments as per ASME, ASTM codes and tracked project progress and took steps for mitigating any risks; assured that all systems, components and processes of the industrial plant are according to the operational requirements of the client.
Education
2008: Bachelor of Engineering in Mechanical from SHCST, affiliated to JNTU.
Certifications :
Member of Indian institute of Engineers.
IOSH.
PMP prep course certification.
Software Proficiency :
MS office
Primavera
AutoCAD
Specific Work Experience
Project : Clean Fuel Project (CFP) (Mina Abdullah Refinery -2 / MAB-2 -Kuwait)
Client : Kuwait National Petroleum Company (KNPC)
Contractor : FDHJV .
Organization : Integral Services Co WLL. (ISCO)
Role : Lead Mechanical piping / Precommisioning Engineer.
Period : Since May’16 - Present
Above ground piping – Assisting Project Manager, Piping Construction executing above ground piping in all revamps units in KNPC MAB-2 refinery from tie-ins points to battery limit, fabrication & Erection activities as per ASME, ASTM codes .Responsible for all piping activity, including testing and pre-commissioning.
Studying scope of work as per contract.
Organizing complete mobilization of resources (Project labor, Tools, Machineries,heavy equipments & Scaffolding materials to execute the project)
Checking of 3D Model, GA, P&ID, Piping Isometric, Equipment, Support & structural drawings.
Planning for execution of job.
Site survey, spool planning, preparing weld maps for piping pre-fabrication & erection purpose
Assigning planned job activities to the Site engineers & supervisors
Arranging required manpower at site, tools & tackles, equipment’s, consumables for the planned work
Ensuring the following pre-requisite shall be completed before start of the work
Work Permits,
Approval of documents (Method statement, risk assessment)
Material approvals & MSDS for PPE, tools & tackles
Valid safety certificate for vehicles & equipments
Valid TPI for lifting tools
NDE requirements
scaffolding has been inspected & tagged properly
All personnel should be completed safety induction training with complete PPE as per job requirement; tool box talk & STA shall be conducted daily basis.
Surrounding areas to be cleaned, gas test to be done before start of the job, valid fire extinguishers & fire water hose with continues flow of water near the hot work locations.
KNPC approved firewatcher with multi gas monitor should be present at hot work locations
safety warning sign boards, barricades as per site requirement in place
Coordinating with material team and the client for the Inspection of Shop welded pipe spools, fittings and Valves, Beams for fabrication of supports and support accessories for the timely delivery of materials to the site location
Coordinating with NDE department for carrying out NDE activities & Radiography.
Raising ERFI for site condition, FCN & DCN.
Daily Co-Coordination with Client, Contractors, Planning, QA/QC, Material controller, Scaffolding, Painting department for expediting the project activities.
Attending meeting & Updating the daily/weekly work progress with the Management & Client.
Conducting management safety survey with Client,Project manager, safety engineer and HSE audits
Preparing of red markups & as built drawings as per site condition.
Line walk down, punch list clearance & Hydro test preparation
Ensuring effective site management, quality and safety are met as per client requirement.
Pre-commissioning /commissioning & Start-up work
Pre-commissioning / commissioning engineer, leading combined pre-commissioning teams. Typical activities performed during EPC phase: Pipe cleaning, Air blowing, Pigging, Steam blowing, Air drying & preservation of new pipe line & equipments. Preparation of Precom system packages, Air drying & GLT packages, red blind list. Internal cleaning inspection and box up of static equipments, pump mechanical run test (MRT) performance supervision & inspection, operation and start-up .
Studying scope of work as per contract.
Studying of Engineering Drawings (GAD, P&ID, ISOMETRIC drawings.)
Scheduling of job with planning department.
Planning for execution of job.
Sub-system walk down
Attending planning & progress meeting.
Preparation and submission of pre-commissioning packages as per the cleaning matrix (Air blowing, steam blowing, water flushing, Pigging).
Material arrangements as per job planned & requirement.
Assigning planned job activities to the Site Engineers & Site supervisors.
Conducting Mass & daily tool box talks.
Organizing complete mobilization of Project labor, Tools, Machineries& Scaffolding materials to execute the job.
Coordination with the client for taking and closing of work permits.
Inspection of lines with client after cleaning as per the cleaning matrix.
Monitoring actual site progress with schedule.
Preparation of daily and weekly reports of the pre-commissioning activities.
Review of Test Packages, preparation of Red blind list and preservation sketch as per preservation plan.
Purging & preserving of new lines with Dry AIR / Nitrogen after obtaining the dew point @-40deg.
Ensuring effective site management and discipline for safe execution of the project.
Attending daily meetings with supervisors for next day job plan.
Attending weekly progress meeting with the client.
Assisting commissioning activities of sub-systems to client.
Blinding & De-Blinding of lines.
Condition monitoring of Rotating equipment’s,Motor solo run and start up of rotating equipment as per the data & performance sheet (Centrifugal pumps,fans,compressors & blowers)
Vessels /drums/tanks Internal cleaning inspection and box up.
Carrying out steam blowing activities for HP, IP &LP steam lines.
Pre startup safety review (PSSR) Walk down involvement with operation.
Attending the PSSR punches.
Preparing Gross leak test pack & Performing Gross leak test for the new lines.
Preparation of LOTO packages & installation as per site conditions.
Project : Debottleneck Turn around 2014 & Revamp of Ethylene Unit (EU-2)
Client : Equate Petrochemical -Kuwait.
Contractor : Technip U.S.A.
Organization: Integral Services Co WLL. (ISCO)
Role : Turnaround Coordinator/ Mechanical Engineer
Period : Feb’14 – March’15
Nature of Jobs & Responsibilities :
Studying scope of work as per contract.
Reviewing of the work packages.
Attending of Pre-turn around & Turnaround meeting of the project with the Client.
Coordination with field planner for procurement planning & scheduling of job activities as per the scope of work.
Coordination with procurement department.
Planning of Pre-Shut down, shut down & post shut down activities.
Organizing complete mobilization & demobilization of resources (Project labor, Tools, Machineries,heavy equipments & Scaffolding materials to execute the project)
Studying of Engineering Drawings (P&ID, ISOMETRIC.)
Site survey to plan execution of job as per drawings.
Coordination for arranging of materials as per drawing for execution & raising request for MRIR (Material receiving inspection report)
Spool planning, preparing weld maps for piping pre-fabrication & erection.
Preparation of Safe job plan (SJP) as per job & Applying of Safe work Permits and following up with PAC to process & coordinate with operations to get the permit & start the job.
Assigning planned job activities to the Site engineers & supervisors
Coordination with client operation team for depressurizing, draining, nitrogen purging for blinding up the lines as per the blind list to take over lines from operation safely for execution of job after safe positive isolation of the lines.
Coordination with Client, Planning, QA/QC, Material coordinator, Scaffolding, Painting and Insulation department for expediting the job activities.
Coordination with QC for preparation of hydrotest packages.
Coordination with QC & client for line walk down after completion of pipelines for preparation of punch list.
Coordination with field Engineer, supervisor, QC & client for clearing of the punch list.
Daily Coordination with Client, Contractors, Planning & Field for updating of job status during shut down period.
Coordination in preparation of punch clearing schedule, monitoring of construction punch clearing status.
Coordination with field engineer, supervisor, QC & client for completion of hydrotest of pipelines.
Coordination with field supervisor, QC & client for draining & air drying up & reinstatement of hydro tested lines to handover the lines to operations.
Coordination with QC & Engineering team for job completion documents for handing over the lines to operations for start up.
Coordination with client de-blinding of the as per the blind list & operation instructions for start up.
Coordination of post shutdown activities & clearing of documents.
Assuring the follow up of all the safety standards & QC procedures as per the client requirements.
Project: New Facilities for H2S removal from SWS flash drum of gas in sour water unit (U-26 MAB Refinery )
Client : Kuwait National Petroleum Company (KNPC)
Organization: Integral Services Co WLL.(ISCO)
Role : Engineer Piping
Period : Jun’ 12 - Jan’14.
Above ground piping – Assisting Project Manager,Piping Construction executing above ground piping in U-126 MAB KNPC refinery, fabrication & Erection activities as per ASME,ASTM codes . Responsible for all piping activity, including testing and pre-commissioning.
Studying scope of work as per contract.
Checking of 3D Model, GA, P&ID, Piping Isometric, Equipment, Support & structural drawings.
Planning for execution of job.
Site survey, spool planning, preparing weld maps for piping pre-fabrication & erection purpose
Assigning planned job activities to the Site supervisors
Arranging required manpower at site, tools & tackles, equipment’s, consumables for the planned work
Ensuring the following pre-requisite shall be completed before start of the work
Work Permits,
Approval of documents (Method statement, risk assessment)
Material approvals & MSDS for PPE, tools & tackles
Valid safety certificate for vehicles & equipments
Valid TPI for lifting tools
NDE requirements
scaffolding has been inspected & tagged properly
All personnel should be completed safety induction training with complete PPE as per job requirement; tool box talk & STA shall be conducted daily basis.
Surrounding areas to be cleaned, gas test to be done before start of the job, valid fire extinguishers & fire water hose with continues flow of water near the hot work locations.
KNPC approved firewatcher with multi gas monitor should be present at hot work locations
safety warning sign boards, barricades as per site requirement in place
Coordinating with material team and the client for the Inspection of Shop welded pipe spools, fittings and Valves, Beams for fabrication of supports and support accessories for the timely delivery of materials to the site location
Coordinating with NDE department for carrying out NDE activities & Radiography.
Daily Coordination with Client, Contractors, Planning, QA/QC, Material controller, Scaffolding, Painting department for expediting the project activities.
Attending meeting & Updating the daily/weekly work progress with the Management & Client.
Conducting management safety survey with Client, Project manager, safety engineer and HSE audits.
Coordination with field supervisor, QC & client for completion of hydro test of pipelines.
Coordination with field supervisor, QC & client for draining & air drying up & reinstatement of hydro tested lines to handover the lines to operations.
Preparing of red markups & as built drawings as per site condition.
Ensuring effective site management, quality and safety are met as per client requirement
Project : 4 x 150MW, Thermal power plant project
Client : M/s. Simhapuri energy private limited
Organization: M/s. Madhucon Projects Ltd
Role : Site Engineer -Mechanical
Period : August 2009 – May 2012
Supervision exercised: Site engineer(Mechanical)
Review of GA Drawings/ P&I Drawings /Isometric drawings of the project
Material arrangements as Isometric Drawings.
Execution & erection of Pipe Lines as per drawing.
Providing scope & available job fronts to contractor engineers
Coordination with Client, Planning, QA/QC, Material coordinator, Scaffolding and Painting department for expediting the project activities.
Co-ordination with contractor related to work.
Monitoring of the job progress & manpower
Performing Stress Reliving for welded joints.
Performing hydro tests of Pipe Lines
Condition monitoring of Rotating equipment’s& trouble shooting,Motor solo Run and mechanical run (startup) of rotating equipment’s as per the data &performance sheet(centrifugal pumps, fans, compressors & blowers).
Involved in pre-commissioning and commissioning activities of boiler
Attend the weekly construction and Pre commissioning meeting with client.
Preparation of Daily progress reports
Coordination with client. third party, sub-contractors & vendors
Project : Power Plant Extension 3x200 MW Project
Client : National Thermal Power Corporation,
Organization: M/s. Madhucon Projects Ltd
Role : Site Engineer Mechanical
Period : April 2008– August 2009
Piping Field Engineer/ Piping construction Supervision activity, responsible Boiler area of Project, erection, fabrication & manpower, supervising all activity related with piping jobs, preparing daily progress report, attending weekly progress meeting client, attending daily project progress & safety meeting, attending daily tool box meeting with workers, ensuring quality control procedures & standards implementation, liaising with various site departments, clients, consultants and material with Planning Engineers, monitoring actual site progress & preparations of actual weekly & monthly progress reports
Present Address : Integral Services Co WLL
Clean Fuel Project KNPC -Kuwait
Mobile no : +965********
Permanent Address
Date of Birth : 19th August 1984
Passport No : N2076205
Passport Expiry : 01/09/2025
Marital Status : Married
Number of Dependent : 4(Four)
Valid Driving license : Kuwait & India
Mobile No : +965 - 51701776/94053609
Email Address : ********@*****.***
Address : Abu Halifa, Block-1, Street No.6, Building NO-16, Kuwait.
MOHAMMAD KHAJA ZAHURUDDIN
Targeting challenging assignments in Mechanical / Piping Construction, Project Management, Pre- Commissioning, Commissioning & Start-up of Onshore Oil & Gas Project with an organization of high repute, preferably in Middle East.
************@*****.**.**/************@*****.***
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