Die Engineer
Resume:
CURRICULUM VITAE
AJITHKUMAR .G ADDRESS:
Athanur village & post
Villupuram.
Mobile: +91-877******* Pin-605 402.
Email-id: *************@*****.***
CAREER OBJECTIVE:
To work enthusiastically in a challenging Environment, Where I can enhance my skills and contribute my best for the development of the Organization with Intellectual and Impressive Performance.
SUMMARY OF SKILLS:
New Product Development (High Pressure Die Casting and Machining).
New Product development, Localization, Vendor Development / Sourcing, APQP, PPAP, Development of Mould, Fixtures, Tools and Gauges.
Making Quotations of New Projects.
INDUSTRIAL EXPERIENCE:
Worked with Castwel Autoparts Pvt Ltd., as an Assistant Engineer – New Product Development from 16th April 2017 to 16th December 2019 in the domain of High Pressure Die Casting and Machining.
Worked with GK Engineering., as an Engineer – New Product Development from 23th December 2019 to 30th April 2021 in the domain of High Pressure Die Casting and Machining.
ROLES AND RESPONSIBLITIES:
Employer Name’s : Castwel Auto Parts Pvt Ltd, Chennai. Designation’s : Assistant Engineer – New Product Development. Employer Name’s : GK Engineering, Vallam.
Designation’s : Engineer – New Product Development.
Handling of RFQ, Feasibility study, Capacity analysis and Technical review documents for customers to work in New projects.
Leads Projects as per Customer milestone and acts as a window for Customer, Related to New Project Development activities.
Risk analysis and Alerts/Escalate CFT Team to ensure no backlogs or failure’s in Project.
Process planning and Development of Child parts, Moulds, SPM, Fixtures, Tools, Gauge and Packing concept for New Projects.
New investment planning and CAPEX proposal.
Initial trials and validation to submit Proto / Initial samples to customer.
Part development through APQP – Advanced Product Quality Planning.
Facilitate Design and Manufacturing Reviews and Engineering signoff.
4M changes and Localization of Projects by Sourcing / New Vendor Development.
ECN (Engineering Change Note) implementation.
Preparation of PPAP/ ISAR documents and responsible for customer PSW Sign-off.
Development and Implementation of Quality Plan, PFMEA, Control plan, SPC and MSA study to assure Quality of products manufactured.
Drawing study and Inspection of parts with Quality inspection equipment’s knowledge.
Support the implementation of ISO/TS 16949 Quality Management systems.
Contribute in Customers MSA, PPAP and VDA &VSA Audits.
Analysis of Product failure’s, casting and machining defects – 8D.
Root cause analysis through systematic approach (7 QC tools).
Implement & Verify effectiveness of EPC, CAPA, Kaizen & POKA-YOKE.
Launch of Project on its SOP facilitating Manufacturing, Quality and Customer requirements.
Major Projects Involved In Castwel:
Project : New Product Development and Manufacturing of Rack and Pinion Steering Housing, CEPS Steering Gearbox Housing, Oil Filter Housing, Starter Motor Bracket, Assist grip, Heat sink, Display Holder, Flange Shaft, Pulley motor, various type sleeves for wiper assembly.
Process : High Pressure Die Casting and Machining. Client : M/s. Mando, Tayeang, Rane Madras, Jtekt, Dyauto, Yamaha Electronics, Yamaha Motors, Harman, Samsung, Novares, Nexteer.
Project : AI3 65A,35A &AH2,BI3, Tiago,W601, Gearbox housing (Power Steering). Process : Die casting & Machining.
Client : M/s. Mando
Project : W601 Rack Housing, Kubato Hsg, JD Encore Hsg, X104 Hsg Process : Die casting & Machining.
Client : M/s. Rane
Project : AC3 Rack Housing LH & RH, BC3 Rack Housing Europe export models. Process : Die casting & Machining.
Client : M/s. Taeyang Metal.
Project : Foot Rest, Clutch Hub, Handle Seat & Assist Grip Process : Die casting & Buffing
Client : M/s. Yamaha Motors.
Project : S201 Rack Housing
Process : Die casting & Machining.
Client : M/s. Jtekt India Limited, Chennai.
Project : AH2,HCI,QXI,SU2i,AI3 sleeves & AE,SU2i FRAME for wiper motor Assembly.
Process : Die casting & Machining.
Client : M/s. Dy Auto India Pvt Ltd.
Major Projects Involved In GK Engineering:
Project : J1D Project( Sprocket Carrier,Grab Rail, Foot rest, Bottom & Top Riser) Process : Die casting & Machining & Powder Coating. Client : M/s. Royal Enfield, Vallam.
Project : ME10 Project- Oil Pump Housing & Cover Process : Die casting & Machining.
Client : M/s. Youngshin India Pvt Ltd, Sriperumbudur.
Project : MB6 Project - 5 & 6 Gear Shifter
Process : Die casting.
Client : M/s. Woosu Automotive Pvt Ltd, Perambakam.
Project : Transmission – Housing & Cover
Process : Machining.
Client : M/s. Avtec Limited, Hosur.
EDUCATIONAL QUALIFICATION:
Diploma in Mechanical Engineering -
Central polytechnic College, Taramani.
XII STD -2012
Sacred heart Higher Secondary School, Gingee. 60%
X STD – 2010
Sacred heart Higher Higher Secondary School, Gingee. 92% Implant Training:
Organization : Castwel Autoparts Pvt Ltd. Chennai.
Duration : 5 days.
Knowledge Gained : Learnt About Die Casting & Machining process. Industrial Visit :
Wheels India Private Ltd, Padi, Chennai.
Duration : 1 day.
Knowledge Gained : Innovative process of Rim and Disc Manufacturing. PERSONAL STRENGTH:
Enthusiastic and challenging outlooks towards life.
Ability to get things done through positive motivation – Go Getter.
Flexibility and Team Play.
PERSONAL INFORMATION:
Name : G.Ajithkumar.
D.O.B : 20.04.1996
Age : 25
Gender : Male.
Marital status : Single.
Father’s name : A.Govindhasamy
Mother’s name : G.Suguna
Languages known : English & Tamil.
DECLARATION:
I hereby declare that the above furnished particulars are true to the best of my knowledge and belief.
Place : Chennai.
Date : (G.AJITHKUMAR).
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