ASHOKAN KIZHAKKE VALAPPIL.

Email: *). adomie@r.postjobfree.com

Mobile Contact -009***********, 009***********(Call & What’s app) Profile 25 Years’ Experience, Diversified in repair, Service, maintenance, hire, transport and safety of equipment such as cranes, piling rig, automobile vehicles and earthmoving equipment. Expertise in handling, Organizing, implementing service procedure and all kinds of mechanical Dismantling, assembling and fitting jobs. Expertise of spare parts logistics and inventory. Also a controller and Technical Coordinator, Career records of achieving set goals within parameters of cost, quality, time, Speed and effective Resource Utilization. Personality A dedicated team leader, who can bring in your business: additional professionalism, Passion, productive ideas, enthusiasm and out of the box thinking, Packed with practical work Experience and a trust worthy colleague capable of dealing with constant challenge and leading Change

J o b R o l e a n d R e s p o n s i b i l i t i e s Handled equipment and operations of fleet management. Organize preventive maintenance program for equipment prepare and submit annual maintenance budgets to the top management.

Communicate and facilitate recondition and replacement of machines. Develop budgets and recommend expenditures for supplies, materials and human resources, ensuring that materials, labor and equipment are used efficiently to meet production targets Review operations and confer with technical staff to resolve problems and create effective inter action with plant and machinery operator.

Organise Inspection and record condition and safety compliance. Reduce down time.

Responsibilities of job ensure that work conducted according to the manufactures Specification. Certification equipment from the third party.

Prepare the monthly costing report of equipment and keep monitor it and find status and performance of equipment.

Prepare the monthly efficiency and utilization and breakdown report of equipment and keep monitor it and find status and performance of equipment. Responsible for compliance of applicable legal, statutory, contractual or other applicable requirements

Responsible for identifying the hazards and maintaining the hazard and risk analysis records Accountable for unsafe acts and conditions.

Responsible for Quality, health and safety related records Responsible to present data with respect to the objectives, targets or key performance indicators. Knowledgeable in the IMS implementation. Took active part P r o f e s s i o n a l E x p e r i e n c e s

Group Plant Machinery Manager, 2018 Dec- 2021 July. CE, CBS, AHS &JBT Group

Providing technical support where required.

Maintaining Maintenance Department filing system.

Documenting work provision and management.

Doing services safely, on time within the budget. Monitoring operational performance and report,

Plant and equipment documentation. Performing the periodic and preventive maintenance of vehicle, machineries and earth moving equipment.

Scheduling the equipment rolling and movement plan in accordance with project requirement on time based and external hiring at minimum cost based as per required. Forwarding suggestion to the management for disposal after sensitive repair parts cost analysis prepared.

Participating actively for the procurement of equipment by doing negotiation, technical and commercial comparison with vendor. comply all statutory and client HSE compliance for all plant machineries.

Plant and equipment Manager 2017 Dec- 2018 Dec

Service and Transport division

CBS, CEG, AHC &JBT Group

UAE

Responsible for divisions pmv management, operation and maintenance. Ensures maximum utilization of resources and removal of obstacles to increase effectiveness and efficiency

Utilizes maintenance trouble shooting skills and tools Maintenance team performance, set department /team goals provide feedback on performance, people performance improvement.

Effective cost management, recommend changes to work plan. Captures and tracks performance and utilization for intercompany invoicing Lead driver responsibilities for assigned locations, including tracking /logging of driver records Coordinate and assists with driver hiring.

Acts as the primary point of contact on site for transport need. Interfaces and coordinates activity with other divisional management and process transport plan and revise when needed.

Establish and maintain effective working relationships with internal other divisions. Manages development of staff for advancement in the organisation and team work within department.

Responsible for utilization of equipment with recommendations to management for improvement.

Supervision and co-ordination for heavy lift &PMV Management 2017 june-2018 Gulermark, Acciona, Alstom Expo 2020

Dubai, UAE

Heavy Lift coordination, control, supervision

Lead lifting supervisor team to do contractor own and sub-contractor lifting activities Responsible for Site/Installation and Representative (focal point) for all technical issues relating to the lifting and movement of loads and directly liaise with the Site Lifting Supervisors, Riggers and Crane Operator,

Coaching and providing on-the-job training to existing and new personnel involved with lifting operations.

Responsible for briefing all persons involved in Lifting Operations and properly communicate and explain the relevant Lift Plans to the site Lifting Supervisor(s). Communicating with the Site and Project Team to work as part of an integrated team. Planning to prepare Generic, Specific and Critical Lift Plans, along with doing the relevant assessments such as crane selection lifting accessories, calculations, and lifting location drawings. Responsible to prepare specific risk assessments for Specific and Critical Lifting Operations, taking proper control and mitigation measures,

Demonstrating for good understanding, knowledge and commitment to the importance HSES safe working practices.

Authorized to stop any lifting operations that he considers that danger may arise, or if the Lift Plan is not followed as advised.

Senior Engr. Plant, Machinery and Vehicle 2014 Dec – 2017June. Imbroglio, Salini, Italian group,

ISGJV-Salini Impregilio-SK E&C-Galfar Al Misnad JV Doha, Qatar.

Project -Doha metro Rail Construction, Red line north underground Role and Responsibilities-

Control and monitor PMV operation Organise the required Movement on demand. Hiring equipment management -Check the requirement of various projects, feasibility study of right plant and required time, arrange plant in liaise with plant director and procurement, off hire and demoralization arrangement, Invoice certify for the payment, Timely repair of Own fleet ensure from inhouse workshop, deployment and utilization monitor. Facilitate for organizing plant and machineries vehicles repair at workshop. Order spares, interact with outside Repair agencies such as dealer repair needs Responsible for equipment rentals, monitor and tracking Prepare Report to plant director and Project Manager for plant and machinery resources. Responsible for 3

rd

party certification for plant machinery, equipment and lifting gears Monitor break down of hired equipment

Lifting Equipment management- Lease, Mobilize and demobilize on project and Coordination Control and monitor lifting operation and schedule in accordance with project requirement. Coordination with team allocate lifting supervisor Ensure all reports needed are prepared and submitted to concerned Coordinate with various department and sources for timely need and action. Organise and lead Inspection of various plant and machinery prior to the site delivery of own vehicle and arrange inspection on delivered plant machinery at site prior to start operation. Manager-Plant& Machinery 2012 Jul – 2014 Jul.

Larsen and Toubro limited, Geo structure

Projects-Chennai /Delhi metro Rail and Cochin BPCL Refinery Expansion, India Role and Responsibilities-

Mobilize and demobilize of pmv on project. Coordination with construction manager on project for plant and machinery needs.

Report to project head, plant head and general manager of plant and machinery resources. Facilitate for organizing plant and machineries vehicles repair at workshop Responsible for planned and preventive maintenance.

Monitor availability and utilization of own and hired equipment. Prepare and review of daily, weekly and monthly equipment efficiency report, breakdown Report and production report.

Track of equipment fuel and lubricant consumption. Plan and control of Manpower requirement release etc. In charge for safety and security of all equipment control through the organization. Ensure all reports needed are prepared and submitted to concerned. Control and supervise on welding and fabrication jobs. Follow the quality plan and make sure quality assurance and quality control Plan time to time training in safety, technical product information in liaison with QHSE Adherence to all specific QHSE policies.

Adherence to all ISO and Operating procedures as defined. Perform audits at plants site operations to determine compliances Plant and workshop Manager 2011 July –2012 Jun.

UPC LLC, Dubai. UAE

Construction Company

UAE.

Responsibilities.

Administrative control of work shop. Repair and maintenance of plant, machinery, equipment. Develop and repair of tools and other accessories of equipment, responsible for fabrication and welding jobs at workshop for the manufacturing of plants and other required in liaise with PM and GM for tool and other equipment which required for the site. Responsible for timely mobilize and erect, de-mobilizing of equipment at project site in consultation with execution team. Control and spares arrangement and inventory control. Communication and interaction with vendors and service providers

Keep record of machinery movement of both own and hired. Control on transport, coordinate with Project manager for transport organise. Purchase spare parts and material on demand local and overseas accordance with plant demand. Develop budgets and recommend expenditures for supplies, materials and resources, Ensuring that materials, labor and equipment are used efficiently to meet targets Plant and machinery Inspector 2006 Nov-2011July.

JTMJV [japan turkey metro joint venture]- Obayashi Corporation /Kajima /Yapimerkezi

/Mitsubishi (The main contractor) Dubai, U.A.E.

Dubai Metro project. DURL, [Dubai rapid link consortium]-Red and green line Project Objective -Reduce down time of crane, plant, machinery, vehicle and equipment deployed widely on project.

Scope -Assist plant manager, carry out in house inspection of deployed wide spread own, hired and contractor’s plant, machinery and equipment throughout the project. Register and record the condition, report to plant and equipment manager and construction team and safety team. Roll and Responsibilities

Inspect and monitor service, maintenance and performance of plant and equipment, Cranes, piling rigs, vehicle and other construction equipments. Verify it fit to use by check third certification and other document are relevant and accordance with standards. Oversee plant requirement and coordinate with all plant operations, technical and maintenance departments. Organize with safety department to conduct inspection on lifting gears and tackles, take corrective action on unsafe condition and arrange to purchase when required. Confirm valid insurance of equipment, registration from road and transport (RTA), Load chart in case of lifting equipment, and approval of the owner of the equipment in writing about the alteration or modification done. Equipment operation manual, maintenance records in each interval from concerned service department in equipment case. Coordination and update Documents such as license, Competent certificates, operators experience on that particular equipment is meet requirement. conduct physical inspection, visual and operational check safety devices are functional; ensure that other required tools and tackle, lifting accessories etc. in perfect condition, suitable in capacity range and valid and approved certificates.

Prepare report and forward to CM and submit to PM. Mechanical Engineer Maintenance 1999 Nov-2006 Aug. Bauer international, Abu Dhabi, UAE.

Bauer spezialtiefbau GmpH Group Germany

(Abu Dhabi and Dubai Northern Emirates )

7 years worked in the following capacities.

Responsible for centralized workshop and maintenance aspects of equipment including rigs, cranes, earthmoving equipment and vehicle.

Make sure timely availability of required equipment and reducing the turnaround Direct the supervisors to adhere to the correct procedures for repair documentation. Document the maintenance schedule of equipment and ensure that they undergo checks in a timely manner.

Technically help the mechanics in machine repairs when required. Ensure timely completion of work and adherence to safety and quality. Identify substitute for replacement and coordinate with purchase department. Ensure technicians conduct work in accordance with manufactures Recommendations, highest possible standards and follows site and company safety procedures that equipment availability is maintained.

To liaises closely with supervisors to minimize disruption in the operation. To implement and develop necessary maintenance program and authorize and review purchase and issue of spare parts, consumables, lubricants, tools and equipment from store and check stock inventory levels.

Conduct discussion to implement policiesa and smooth operation and collate all relevant information necessary to compile regular comprehensive reports for higher authorities, highlighting areas where necessary.

Responsible for all welding and fabrication jobs for the plant and accessories Monitor repair costs.

Project coordination and allocate plant /equipment and hire plant required. Manage logistics, store inventory and control.

Keep record of machinery movement of both Bauer and hired. Control on transport, coordinate with Project manager for transport organise. Purchase spare parts and material on demand local and overseas. Workshop In charge/ Supervisor workshop and Mechanical 1996 Jun-1999 Aug. DWP FZE, Dubai, U.A.E

Div- Plant maintenance- Machinery & Equipment /and auto workshop Mechanical repair - diesel and hydraulic system

Performed as sr. technician, workshop and mechanical in charge for equipment and workshop. Responsibilities

Repair and maintenance of a fleet of equipment such as forklifts, cranes, powerlifts, earthmoving equipment, trucks and vehicle etc. Receive calls for machine breakdown and ensure timely Attention for its repair.

Coordinate with production manager and production engineer and to know about requirement of equipment as per their production schedule. Ensure the machines/ equipment are operating smoothly supervise the entire process of repair from start to end. Provide day to day direction to mechanics to ensure smooth operation.

Prepare the item list of spares required and get it approved from general manager and assistant manager.

Coordinate with store and purchase department for the procurement of spare parts Guide technicians for the assembling fitting jobs. Prepare schedule of periodical maintenance and direct mechanic for the implementation. Make sure the availability of required lubricant in hand. Contact vendors for the arrangement of hoses and other fabricated items. Diagnosis the problem of equipment and estimate spares and repair cost report to Plant head. Sr. technician:

Follow the instruction of senior engineer and supervisor to carry out maintenance of forklifts, cranes, powerlifts, earthmoving equipment, trucks and vehicle etc. responsible for carry out periodical maintenance.

Arranging and ordering spare parts needed. Mechanical and hydraulics assembling dismantling jobs.

Repair equipment assembling dismantling and overhauling of engine Transmission, clutches, differentials. Monitor the function of electrically powered pneumatically operated and hydraulically operated wire drawing machines and moulding machines attend immediately on faults. Break down attention of vehicle and equipment at off site. E d u c a t i o n

Diploma in Automobile engineering - 1993.

Institute- S.N polytechnic kanhangad, Kerala, India C o u r s e s a t t e n d a n t

Nebosh IGC [International general certificate]. 2009. Institute-TWI, Knowledge village, Dubai, U.A.E

Lifting Supervisor Training 2018

Institute -Safe Green, Dubai, UAE.

Lifting Appointed Person Training 2014

Institute-DISS Doha Industrial safety services, Doha, Qatar Lifting supervisor Training 2006

Institute-MTI Middle East Accredited by Dubai municipality and LEEA First aid

Institute- Educator’s Sharjah

Training Courses and seminars attendant

Store and workshop management

Institute- Educator’s institute, Sharjah

Basic training on Peachtree accounting software.

It.com, Abu Dhabi.

Basic Health and safety in construction level 1 [for safety officers/engineers] M.S Office [Word, Excel], Internet E-mail Applications, Peachtree accounting etc. D r i v I n g l i c e n s e

U.A.E Driving License for car/light vehicle (No-3) QATAR Driving License for car

Indian driving license for all vehicle car, [light / heavy vehicles] motorbike and three wheelers etc R e c o g n i t i o n

For Best performance: Received best performance award for plant and equipment safety from RTA [Road and transport authority, Dubai] in 2007.

For Best performance: Received from Bauer international. For Best performance: Received employee of the month from Management of D.W.P. [DUBAI WIRE FZE] in 1998.

Nationality : Indian Age

: 45 years.

Marital Status : Married

Languages : English, Hindi, Malayalam and Tamil.

Permanent address :

Cheruvathur P.O, Pin-671313, Kasaragod Districts,

Kerala States, INDIA.

Reference : Mr. Graham Larkin 009****-******* jtmjv (Plant and equipment manager)

: Mr. Rich Reich 009***-******* Bauer (Equipment and workshop manager)

: Mr.V.K.Mani (General Manager and Head Resources) Institute - RWTUV, Abu Dhabi.

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