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Production Management, Preventive Maintenance and Quality Assurance

Location:
Pune, Maharashtra, India
Posted:
August 31, 2021

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Resume:

Anil Prasad

MBA (OM), B. Sc. (Aeronautic), Diploma (Mechanical)

Tele: +91-869*******

E-Mail: adogvq@r.postjobfree.com

www.linkedin.com/in/anil-prasad-30a70533

Summary

More than two decade of experience diversely covering Defense, Preventive Maintenance,Precast Elements Production, Production Schedule Preparation, Maintenance of Plant and Machinery used in Construction Industry, Precast Machinery Maintenance, Process Standardization, Quality Assurance & Control, Material & Store Management, Team Management, Training & Development and Implementation of Safety & Environmental Policies.

Core Competencies

Reduced wastage in production of precast elements from 25% to less than 2 %.

Efficiently handled increased in production from 163 cum per month to 1170 cum per Month.

Helped in retaining departmental manpower, upgraded skills and utilize them efficiently to reduce the operation cost.

Achieved 95% availability of Plant, machinery and commercial vehicle through timely repair and preventive maintenance.

Prepare budget for production department and achieved the targeted production within the budget.

Carried out Plant and Machinery maintenance department set up at remote location and monitored their performance.

Developed new vendors for just in time spares and secured credit line for the same.

Learned new technology for production of elements and successfully implemented them for production of quality products.

Increased interdepartmental coordination through effective communication thus ensured proper functioning of Production and maintenance department.

Carried out set up of new store and managed optimum level of inventory to avoid stock out situation.

Carried out changes in production schedule and change the manpower and material capacity to cater for changes in production requirement.

Jan 2014 - Present

Precast Factory, Precast India Infrastructures Pvt Ltd,

Pune, Maharashtra,

Production Head (Assistant Production Manager)

Prepared Production schedule in co ordination with planning department, project managers and site in charges to meet the site requirements for precast elements.

Monitoring precast element production to make sure that, products are produced in time & of good quality.

Analyzing Non Conformity Reports, taking corrective action to avoid repetition in future. .

Coordinate with stock yard/Dispatch team and guiding finishing team to make sure repairs are carried out before actual dispatch of precast elements.

Coordinating with design team to resolve technical issues.

Coordinate with Quality Control team to make sure elements are in conformity with quality standards.

Preparation of Bill of Quantity and monitoring of material consumption to avoid out of stock situation and uninterrupted precast element production.

Review of daily Production Report and updating layout plan to meet constant changing needs from management and site requirements.

Reviewing daily servicing checks on machines, monitoring condition of machine parts in coordination with maintenance department to keep the machines in good working condition.

Preparing monthly laborer contractor bill.

Ensuring safety at the production yard and carryout training and development of team.

Products: Hollow Core Slabs of 120,150,200,250,270,350 and 400 mm Thickness, V-Beams, I-Beams, Plinth Beams, Curb Stones, SB-1000, Retaining Walls, electrical Trenches, Box Culverts and Facades

Machines and Equipment Working on: Slip former Machine, Bed Master, and Concrete Shuttle (ECHO), Hollow Core Slab Cutter (EXCODO & ECHO), RMC Plant (SKAKO), Stressing Machine (Polyhydron), EOT Crane (Electromach & Demag ) and Hot Water Generator (Elite Thermal).

Achievements:

Promoted to head of department within 3 month of joining of the department.

Resolved internal conflicts by counseling and developing trust between team members.

Reduced the rate of attrition in department, almost 80% team members are with department since last more than 7 years.

Developed internal store and tool crib for monitoring of spares consumption and effective used of tools and equipments.

Learned to use SAP, SUPERSAAS, and PROTRAK for effective monitoring raw material movement & finished product and for better utilization of plant, machines and equipments.

Reduced wastage of raw material and increased productivity.

1.Previous Experience

May 2011 – Dec 2013 (2 year 9 month)

P & M Maintenance in Charge,

Simplex Prefab Infrastructure (I) Private Limited, Khopoli, Maharashtra

Developed Preventive Maintenance schedule for the machinery used in precast industry.

Monitoring performance of hired machinery and vehicles.

Prepared annual maintenance contracts and co ordinate with vendors making sure work is done as per SLA.

Prepare the monthly reconciliation report in terms of diesel consumption, spare consumption against production of Plant, vehicle & Machinery.

Machines and Equipment Worked on: Extruder Machine, Bed Master, Hollow Core Slab Cutter and

Concrete Shuttle (Elematic). RMC Plant (Aquarius), Stressing Machine (Paul), EOT Crane (Siddhartha

Make), Cutting & Bending Machine (Winget), Stare case Mold & Battery Mold (Bianchi), Hot Water Generator

Achievements:

Learned about precast machinery which is new for the Indian market.

Apart from plant and machinery maintenance took over precast element production on the request of managing director and earned his appreciation.

Hired and trained operators and maintenance technicians for new type of machinery.

2. Previous Experience

Oct 2009 - Apr 2011 (1 year 5 months)

Viraj Projects (I) Private Limited, Pune (Maharashtra)

Assistant Manager Plant & Machinery

Overviewed servicing, maintenance & Operation of Batching Plant, RMC Plant & WMM Plants, Concrete Pumps (Aquarius, Putzmaeister, & Schwing Stetter) Welding Machines, Winch Machines, Hydraulic Jacks, Earthmover, Transit Mixtures & Boom Placers present at site. Vehicles, Diesel Generators (Kirloskar, Crompton & Greaves etc.), High Lifting Water Pumps, Submersible Pumps, Diesel Engines, Electric Motors, PLC controlled machineries.

Preparing and sending report to head office as required.

Coordinating with purchase department for timely procurement of spares and maintained minimum inventory of spares for smooth functioning of maintenance department.

Coordinating with HR & training department for recruitment and training technical staff as per the requirement of the organization.

Achievements:

Set up maintenance facility at remote location of Bhusan steel and Jindal steel at Angul, Orissa.

Developed new vendors for spare procurement and testing and tuning of equipments.

Repaired, revived and salvaged old machinery and vehicles at site thereby reducing hiring cost.

Identified scraped machines and equipment and other material and generated revenue by selling them through co ordination with purchase and store department.

3. Previous Experience

Jul 1999-Jul 2009 (10 years)

Chief Aircraft Artificer

Air Engineering Division (Indian Navy)

Supervised & guided the Front line servicing operations in the Squadron and Second line servicing operation in Air Engineering Department which Includes 50 Hr and 100 Hr inspection schedule. To ensured a high standard of serviceability of Aircrafts, Ground Support Equipments, Test Benches, Tools, fixture & equipment in order to achieve an excellent level of operational satisfaction & Maintainability in an environment of high team morale.

Supervised maintenance function involving scheduling of preventive, predictive & corrective maintenance to maximise availability and reliability ensuring adherence to the pre-set technical specifications.

Identified areas of obstruction/ breakdowns and taking steps to rectify the equipments through application of trouble-shooting tools to ensure zero breakdowns.

Carried out procurement of spare inventory and Capital Equipments Through Integrated Logistics Management system to ensure smooth execution of maintenance operations keeping optimum inventory level to achieve cost savings

Implemented key procurement strategies / contingency plans and ensuring that strategies & plans are aligned with assignment requirements

Ensured adherence to the Naval Quality Systems, norms & specifications as per ISO

Monitored compliance to the Safety Culture & Environment Protection regulations.

Coordinated with the classification societies for conducting Audits, Surveys & Inspection.

Achievements:

Achieved status of key person for Gas Turbine engine repair maintenance and testing.

Attained qualification for carrying out prism inspection on aircraft canopy for crack detection.

Successfully re induce the sea patrolling along the cost of Gujrat by establishing co ordination between custom department, police department, NIU and boat vendors at INS Dwarka, Gujrat.

Educational Qualifications

MBA, Operation Management - 2014

Sikkim Manipal University

Cochin University of Science and Technology, Kochi

Bachelor of Science, (Aeronautical) - Mechanical Engineering - 2006

Diploma in Mechanical Engineering - 1998

PUSA Institute of Technical Education, Delhi

Diploma in Industrial Safety Management, Fire Fighting and First aid - 2008

National Institute of security management, Bangalore

Pre-degree course, Science - 1995

Government Boys Senior Secondary School No. 1, Janakpuri, New Delhi

SSLC, Matriculation - 1993

Government Boys Senior Secondary School No. 1, Palam Village, New Delhi

Workshop, Seminar attended and other qualifications

Course in Leadership Trait & Management

Indian Navy, INS Agrani, Coimbatore (Tamilnadu)

3 Weeks each 2002 & 2007

Attended a seminar in Slinging & Rigging

By corsby Group Europe

Pune, 2015

Personal Information

Date of Birth : 02June 1978

Current Location : Pune

Language Known : Hindi, English and Marathi

Address : C-6/20 Hermes Heritage Phase II, Shastri Nagar,

Nagar Road, Yerawada, Pune 411006

Professional Experience



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