A.SELVAKUMAR,

Mobile Number: 824**-*****, 995-***-****

e-mail :adogo0@r.postjobfree.com

Objective:

To pursue a highly challenging and motivating career that provides me an opportunity to prove myself and to be recognized as a responsible and competent professional. Acquiring specific skill at each level and give my best effort to work for overall growth of the organization with my experience and expertise.

Professional Synopsis:

Expertise in carbon steel, low alloy steel,Nickle alloy steel and stainless steel up gradation process.

Sound knowledge of Steel Foundry Post production and Heat treatment Process

Type of valve castings handled Gate, Globe, Ball, Butterfly, Swing check valve and Heavy engineering components steam turbine components of Inner casting, Outer casting, and centrifugal castings etc for CS,SS and ALLOY STEELS

Skills in managing team to work in sync with the corporate set parameters & motivating team members for achieving business and their individual goals.

Good communication and interpersonal skills with good presentation, problem solving & leadership abilities.

Employment History:

PRESENT EMPLOYMENT :

1. EMERSON PROCESS MAGEMENT PVT LTD, POLLACHI

Position Held: Production in-charge

Department : Post Production

Duration : Nov'2018 to Nov’2020

Job Description :

Worked as a Post Production in-charge in Foundry Division

Plan and achieve the month target from knock out to Dispatch

Achieve monthly production target tonnage max 200MTwith available sources.

Train and develop unskilled labour to required work place.

Handle customer and satisfy the customers by delivered as per commitment date.

Track the job from pouring to dispatchedby committed dates by using pulling system

Ensure Quality requirement of each every castings such as Dimension, NDT and visual standard as PO and supply good quality casting .

Control monthly consumption of raw material with respective of production output.

Offer castings to TPI as per scheduled date with out fail.

Control rejection percentage and resolve daily quality issues by take corrective action immediately.

Delivered the castings to customer according to RDSL .

Monitoring discipline at the shop floor for an accident free & safe work culture by follow . 5S and safety rules and regulation.

Previous Employment :

1.Gladiator Business solution, Chennai

Designation : Production Manager,

Duration : From Nov' 2017 to Feb'2018

Responsibilities:

Coordinate and achieve Production output from 45 workmen and 2 supervisors in Fabrication work.

Monitor activities in shop floor and safety aspects.

Manufacturing of Railway coach wall assembly.

2. The KCP LIMITED, Chennai

Position Held : Senior Engineer - Foundry

Duration : SEP 2008 to July'2016

Key Responsibility Areas:

Achive periodic production and dispatch target

Control of material consumption in process

Reduce the rejection and rework percentage

JOB PROFILE

Reporting to Senior Manager Foundry

Generating the daily and weekly production schedule,

Managing the 90workmen and 4 supervisors for achieving the periodic production targets

Train and develop unskilled labour to required work place.

Planning & executing the Shop-floor operations Like Gouging, Fettling, Grinding, Maintaining the Quality and quantity of castings. Ensuring Heat treatment activities like Annealing, homogenizing, Normalizing, Tempering and Stress relieving.

Well experience in heat treatment process documents like Furnace planning, Furnace loading sheet preparation, furnace calibration and maintenance, Furnace log sheet, fuel monitoring and consumption, hardness testing details

Process audits will be done during critical process like Hardening( water quenching and air quenching)& tempering, Homogeneous and Normalizing and Tempering. Control dimension aspect and mechanical properties during heat treatment process.

Follow Test bar up to customer witness

Reduced rejection in fettling strictly follow WPS during welding and posted weld and pre heating operation. Give on the job training during welding, gas cuttings, heat treatment and grinding works. Avoid repeatable rework due mishandling operations.

Offer castings and test bar to Customer (TPI) for final Inspection.

Monitoring discipline at the shop floor for an accident free & safe work culture

Supervised Safety of people and equipment by ensuring safety systems are in place and rigorously monitored and controlled the sub standard conditions in the plant and ensured total safety

Extended the development and implementation of technology to improve productivity through

5S implementation.

3. AXLES INDIA LIMITED, Sriperumbuthur.(TVS GROUP)

Title : Senior Engineer

Department : Manufacturing

Period . : OCT 2007 to SEP 2008.

Responsibilities:

Working as a Line in-charge in Axle Manufacturing Department.

Achieve daily production target.

Plan for loading to all Man and machines.

Co-ordination with QAD department and minimize Export line rejection and Export

Control welding activities like MIG and ARC welding in production unit

Monitor welding process and procedures as per WPS.

Reduce the line rejection and get maximum daily output.

Delivered to customer with on scheduled time,

Control shop floor activities.

Maintain quality aspects and requirements

Monitor safety aspects and 5S.

4. SANMAR FOUNDRIES LIMITED, Trichy.

Title : Assistant Engineer

Department : Process

Period : FEB 2003 to OCT 2007.

Responsibilities:

Working as a Production in-charge in Finishing Department

Plan and Achieved monthly production target (600MT) and productivity target(250kgs/head).

Handle more than 20 Vendors, daily loading and achieve output from subcontract.

Expediting the job from pouring to dispatch with in commitment dates.

Co ordinate with Quality control department to achieve daily output and dispatch plan.

Control rejection percentage and resolve daily quality issues.

Delivered to customer with on time, control OTD

Monitoring discipline at the shop floor for an accident free & safe work culture by follow 5S activities

Monitor welding procedures and welder performance

Reduce rework percentage.

Plan for daily Heat Treatment cycle

Plan for maintenance of machineries without affecting production

Achievements:

1. Increase production from 50MT TO 250MT in short period. And also increaseproductivity 50kgs to 125kgs / day

2. Complete 2 KAIZEN BLITZ successfully. We reduced lead time and idle time.

Reduce wastage of welding rod.

3. Get Best performer Award for the year of 2005-06.

4. Reduce welding rod consumption and steel shots consumption.

5. Reduce rework tonnage (repeated rework)

6. Changed shop floor layout for one of major customer

5. MRF LIMITED, ARKONAM.

Title : Supervisor

Department : Maintenance

Period : Nov’2000 To Feb 03

Responsibilities

To attend shift break downs, scheduled maintenance, preventive maintenance.

Good knowledge about pneumatic and hydraulic systems of Mechanical and Hydraulic Tyre curing presses.

Maintenance of conveyor systems.

Maintenance of control valves.

6. SOUTHERN CERAMICS PVT LTD, CHENNAI

Title : Store incharge

Period : OCT’99 TO Nov’2000

Responsibilities

Material issue

Material receipt

Inventory control

Local purchase

7. SIVANANDHA STEELS LTD., Chennai

Title : Supervisor

Department : Production

Period : June 95 To Sep 99

Responsibilities

Working as a production supervisor in Fettling Department

Achieve monthly production target.

Achieve daily and monthly target with respect to available source.

Control shop floor activities.

Reduce welding rework.

Check visual inspection and dimension inspection

Monitor the Heat Treatment processes.

Maintain quality aspects and requirements

Monitor safety aspects and house keeping.

8.SAMCO METALS AND ALLOYS LIMITED,VELLORE.

Title : Supervisor

Department : Quality

Period : Nov 92 To June 95

Responsibilities

First and second stage inspection.

Inward inspection

Casting follow up from Pouring to dispatch.

Follow all subcontract payments and bills.

Educational Details:

Academic : H.S.C(Vocational General Machinist)

Technical : DIPLOMA IN MECHANICAL ENGINEERING (I ST CLASS )

Degree : B.TECH IN MECHANICAL ENGINEERING in

IGNOU, NEW DELHI.(I st CLASS)

ADDITIONAL QUALIFICATION:

Welding Supervisor course attended in BHEL Trichy.

One year Government APPRENTICE completed in PATC LTD.,

MS OFFICE course attended in ORCHID Software System, Chennai.

India Driving license for light & heavy vehicle.

ASNT level II in MT,PT,RT,UT

PERSONAL DETAILS:

FATHER S NAME : R. AYYANAR

PERMANENT ADDRESS : No.8, Murugan street,Perumal koil street extn.,

Velapadi, Vellore 632 001.

Tamil Nadu, INDIA.

CONTACT PHONE NUMBER :. 995-***-****, 824-***-****

DATE OF BIRTH & AGE : 11.06.1971 & 49Years

NATIONALITY & RELIGION : INDIAN & HINDU

MARITAL STATUS : MARRIED 2 KIDS

Passport details

Passport number : M9506293

Place of issue : Chennai

Date of issue : 22.05.2015

Date of expiry : 21.05.2025

Place : VELLORE Signature of candidate

Date : (A.SELVAKUMAR)

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