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Alkali Process Engineer

Location:
Ahmedabad, Gujarat, India
Posted:
August 30, 2021

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Resume:

Kishore Kumar Bende

Bharuch, Gujarat (India)

adof64@r.postjobfree.com +91-992*******)

Passport: - M3901684 (US- B1/B2 Visa)

CURRICULUM VITAE

Educations: -

B.E. Chemical - National Institute of Technology (NIT) Raipur (1995).

Training: - m/s Bhansali Engineering Polymers Limited. (Mfg. of ABS Resin)

Project: - Manufacturing of NYLON-66 by Batch Process (100TPD).

Advanced Dipl. in Industrial Safety (ADIS) - Central Labor Institute (CLI) Mumbai (2006).

Project: - Safety in Chlor-Alkali Process Plant with case study.

MBA-Production - Indian School of Business Management (ISBM), Ahmedabad (2010).

Project: - Optimization of RM and Utility consumptions in Chemical Process plant.

Trainings:-

Management: - Implementation of TQM, TPM, 5-S, ISO-9000, ISO-14001, OHSAS-

18001, Man/Time and SHE management.

Technical: - 1) DCS (CS-3000) in YOKOGAWA, Bangalore in 2006.

2) Chlor-Alkali plant in AKCC, Nobeoka, Japan in 2008.

Objectives:-

Planning, Execution, Implementation, Leadership, Team building, Root cause Analysis, Implementation of SOP’s, management, Safety policies/System. Man and time management, deliverable as per schedule, coordination with other discipline,

Improving Productivity, Yield, equipment performance, Trouble shooting and Optimizing of RM and Utility consumptions, improving working skill of shop floor people.

Engineering & Project –

Process Engineering: - Process design, Basic/details engineering, Preparation of PFD, PID, PDS, ULD, IPDS, Equip. List, process control philosophy, Hydraulic Calculation (Line sizing and Pressure drop, NPSH, Sizing of Equip) by using Aspen, Hysys & HTRI tools.

Review of BEP documents i.e. M&E balance, BCT, PFD, P&ID, ULD, PDS, IPDS, MDS, Line list, Control philosophy, Equipment layout, Emission and Effluent handling schemes.

Project Management: - Preparation of loop file, C&E diagram, Review of Isometric drags.

Preparation/checking of DCS graphics, process Sequence, Control loop/Logic & ESD.

Erection of equipments/piping, pre-commissioning (Hydro & Pneumatic testing, flushing,

preparation of punch list, PSSR and HAZOP study report etc.

Safety:-

Implementation of Safety Policy/System, Process safety (QRA, PHA, JSA, MOC &TBRA)

Preparation of ERCP manual, Conduct of Safety AUDIT, Risk assessment & JSA. Consequence analysis as per ERCP (PHASTPRO -7.3 and PSPPM system).

Preparation of Incident/Accident report as per IS- 3786 Standard (Factory Act). Arranging Class room/On-Site safety training.

Environment:-

Handling of Incineration, Scrubber, waste heat recovery system, Evaporation and Separation system, ZLD (MEE), Spray Dryer and ATFD system.

Reliability:-

Loss Elimination- Monitoring abnormality in equipments/process by RCA.

Risk Management- Control risk by PHA, JSA, FMEA, CA, FTA and ETA.

Work Experience –

Having 24.5 years experience in Process Engineering (Basic and Details), Production,

Technical Service, Project management till commissioning and optimization of

Chemical and petrochemical process Plants.

At present Associated “Quanta Process Solutions” and “Shiva Engineering Services” Since 15/07/2020.

Basic & detail engineering, technical Service, Procurement assistance service, Project management till commissioning for Green Field Process/Projects and Existing process Chemical and Petrochemical plants.

Worked in “Camlin Fine Sciences Limited”, Dahej, as a DGM-Process/Production.

From 01/02/2019 to 15/06/2020, in Green Field Project, were looking all Process, Project and Production activities.

Associated with “Energycon Consultant”, “IBI Chematur”, “In-Touch Engg” as a Technical Manager-Process/Project from 20/03/2017 to 30/01/2019, worked with-

Capex project at “SIKA India Pvt. Ltd., Jhagadia” completed (2 nos).

Green Field Hydrogen Peroxide (H2O2) project at “GACL Dahej” (Govt. of Gujarat).

Green Field Nitric Acid project in “Deepak Fertilizer and Petrochemicals Dahej”.

Worked in “Reliance Industries Ltd. Dahej, in Cryogenic Ethane handling Green Field project in process from 30th April 2016 to 18th March 2017.

Worked in “Energycon Consultant” as a Manager-Process/Project From 16/08/14 to 25/03/2016.

Worked in “Ingenero Technologies Pvt. Ltd. as a Specialist-Process Technology From

01/08/2011 to 30/07/2014, for Ethane Cracker, Ethylene (Qatar Chemical) and Chlor-Alkali

(Westlake) USA plant.

Praj Industries Ltd. Pune as a Manager-Project (16/11/2009 to 26/07/2011) in

Green field projects of “Arcoy Bio- Refinery” (Petrochemical), “Benzo Chem”, in Eco

Vaporization system (ETP).

Gujarat Fluoro-chemicals Ltd. (Inox Group), Dahej as a Sr. Engineer-Production, from 01/07/2006 to 14/11/2009 in Green field, Chlor-Alkali project (150 TPD) project.

Century Rayon (Birla Group), Shahad from 12/08/1997 to 26/06/2006 as a Chemical

Process Engineer, worked in Viscose Plant and Chlor Alkali plant, worked in

1. Conversion project of manual operation to DCS of Viscose process plant.

2. Expansion project of 25 TPD “UHENORA” Electrolyzer (Chlor Alkali plant).

Technology Handled -

1. Operating experience of PLC, DCS (Yokogawa) and APC..

2. Operating experience of Chlor alkali Technology- DENORA (Bi–Polar process),

UDHENORA (Mono-Polar Process) and ASAHI KASEI (Bi–Polar Process).



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