Mechanical Design Engineer

(Ready to relocate anywhere)

Domain: - Chassis Integration (Frame, Fuel Line, Exhaust System), Commercial & Passenger Vehicle Design Creo 4.0, Catia, UG-NX10, Team center, Enovia, Wind-chill, Piping, Sheet metal, Plastic, Casting, GD&T. SHUBHAM PANCHOLE

Mobile: - 738-***-****, 932-***-****

Address: - Flat B102, Verve Apartment, Waked, Pune (MH) Email: - adoddx@r.postjobfree.com

Resume Highlights

o B.E (Mechanical Engineering with 65.1%) in 2014. o PG Diploma (Tool Design & CAD-CAM with 71.5%) in 2016. o Experience in Product Design (4+ years) on Creo 4.0 (Modeling, Sheet metal, Piping, Assembly & Drafting). o Experience of PLM (Team Centre, Enovia) & PDM (Wind-chill). o Knowledge of Manufacturing Process (Sheet metal, Plastic, Casting, Machining, Fabrication). o Knowledge of ARAI standards, design controls and Engineering Change management. o Experience in Tipper, Haulage and Tractor trailer Trucks & Busses. o Experience in product Benchmarking, teardown workshop, weight detail sheet, Comparison PPT. o Closely associated for Automotive OEM (Volvo Eicher, Tata Motors).

Synopsis

o Seek challenging assignment in design domain with growth oriented organization. o Expertise in Concept designs & development.

o Ability to execute concurrently multiple projects and manage priorities, o Ability to work under pressure.

o Self-motivated, ability to work independently & learn quickly & time management skills. o Experience & abilities in Communization, optimizing product design & Cost reduction ideas (VAVE).

WORK EXPERIENCE

Organization: -Tata Technologies Ltd. Pune (MH)

On-Site:- Tata Motors Ltd. Pune (MH)

Department : ERC TML (Chassis integration- Frame Structure, Fuel Line, Exhaust System)

Duration : Oct 2018 - Till Date (30 Months)

Designation : “Engineer – Design” (CREO 4.0, UG-NX, Team center PLM) Job Profile &Responsibility:

o Understand the design requirement, Technical specification & Kick-off at the beginning of the program. o Design the Complete New chassis structure with respect to (Skeleton) GVW, Wheelbase, FOH, ROH, and Aperture angle, Departure angle of vehicle & Create Chassis Frame, Fuel line, Design, DMU & packaging of other aggregates on Frame.

o Design calculations of the frame, Load distribution, Material Selection, Benchmarking data, Project details, Part List, Weight details, change ppt, VI closures, Manufacturing Bom Preparation & Bom Comparison. o Create CAD of Chassis Frame, Fuel Tank, Mounting Brackets, Routing, and Urea Tank, Side members, Cross Members, Engine mount, Bump Stoppers, Suspension brackets, Mudguard, Tow Hooks, Wheel Chock, Front Under protecting device (FUPD), RUPD and various Chassis accessories. o Review the CAD design & share with CAE, modifications based on CAE feedbacks and creating new concepts for strength of frame.

o Prepare CAD & Drawings for child part level, assembly level, aggregate level, using GD&T, 3D annotation, New Part Number Creation, View creation, Mapkeys, Layers, Skeletons, Shrink wrap, Copy Geometry, Family table, Parameters, creating relations, CAD tree Management, Standard Rendering, Welding, Piping, sheet metal, Surfacing, Drafting, Hole table, Change notes, Info Fitment Drawing, Balloon creation, E-BOM, M-BOM Comparison, Design consideration, Check sheet, Part list, Tolerance stack-ups, Interchangeable, Feasible, Reliable, Product designing, VI Closures, CAD & drawing review, Check-in, work status mails, resolving fouling issues,

o Prepare New 4D Documents (DFM, DFA, DFS, and DFMEA) & Modification. o Create DML Scope document (Sign off for 4D Documents). o Coordination & work with Vehicle Integration team and respective other aggregates like Engine, exhaust system, Electrical routing, brake routing, Suspension, Axle, Cab, body etc. for packaging on Frame of all aggregate and alignment with respect to hole requirement. o Helping another aggregate for design to meet customer requirement and Envelop development for Moving parts to avoid fouling (Maintain distance Component to Component contact). o Concept development for new vehicle & new component according to Manufacturing Process & design Consideration, Actively works on communization and cost reduction ideas on frame aggregate parts. o Design release through PLM (Check-in Check-out) for part level, assembly level, aggregate level, Kit, BOM comparison, MBOM & release DML & DML Scope document with sign off through DR1, DR2, DR3, and DR4 Plans and 4D documents.

o Work on the projects & working on prototyping to meet customer deadlines & involvement in Vehicle piloting on manufacturing line.

Projects (Vehicles) - Ultra LPO 10.2T & 13.5T, 710/810 45WB, Ultra Narrow 29/35WB, ULTRA 1518 LHD & RHD 36WB, LP, Ultra 8.75 39WB, Ultra 1215/1014 56/49WB, Ultra 1012 53WB. o Design of New Frame & Fuel line of Ultra LPO 10.2T & 13.5T & its Side member, front Cross members, additional reinforcements, Cobra bracket, Engine mounting bracket, Fuel line with tank Assy, Battery bracket, Bump Stoppers, Tow hook & Tow hook support bracket assembly, Brake routing. o Design of New Frame & Fuel line LP 710/810 45/52 WB & its side member, stiffeners, load body bracket, Cross member, Tow Hook support bracket Fuel tank strap & communization. o Design of New Frame & Fuel line of Ultra Narrow 29/35WB, ULTRA 1518 LHD & RHD 36WB, LP, Ultra 8.75 39WB, Ultra 1215/1014 56/49WB, Ultra 1012 53WB Trucks & its Side member, Stiffeners, load body bracket, RUPD and Rear cross members, Engine cross member & RMPA bracket, Damper of RMPA, Urea tank bracket assy, Fuel tank Mounting brackets.

o Skeleton, CAD model, detailed drawings for Part level using GD & T, Assembly level as well as TPL level, Kit & Info Fitment drawing & BOM preparation in PLM & PLM release activity. o Communization of all new Urea Tank bracket Assy, Fuel tank brackets, FUPD, RUPD, SUPD, Cobra brackets, Tow Hook, Cross members & stiffeners for VAVE project.

Organization: - ParamTech CAD Service Pvt. Ltd., Pune On-Site:- Volvo Eicher Commercial Vehicle, Pithampur (M.P.)

Designation : “Design Engineer” (CREO 3.0, Enovia PLM, Wind-chill PDM)

Department : Product Design & Development (Chassis Frame & Accessories)

Duration : May 2017 - Sep 2018 (17 Months)

Job Profile & Responsibility:

o Concept design, Integration (VI Closure), Design Freezing, Proto Built, and Homologation, Validation, vehicle roll out activities.

o Prepared the Complete Chassis Frame structure CAD, Brake routing & DMU, Benchmarking data, Concept document, Weight details sheet, Vehicle Layout, check sheet & other Engineering records. o Design modifications & design concept for failure area based on feedbacks from CAE. o Sign off from Vehicle Integrator, Cost approval, VDFA, DFM, DFS, Supplier (RTS). o Prepare CAD & drawings using GD&T for part level assembly level as well as Installation level. o Coordination with purchase, QA and Supplier for review of technical specification and part development. o PLM Activities for Part level, assembly level, aggregate level & EBOM, MBOM & release the same through ECO, ECR & DCR with ABCP plans.

o Coordination for Proto vehicle build & Involvement in vehicle piloting on manufacturing line. o Protus identify and solving the Field issue and NCR closure. o Coordinate with vendor and material supplier about manufacturing feasibility of Proto parts & its development. Projects (Vehicles) -Pro6049TT, Pro6040TT, Pro6025T, Pro6031H, Pro6037HT, Pro6041HT, Pro6043H, Pro6040TT, Pro6041HT&Pro5016H, PRO5016T, Pro5025 Hook Loader o Design & Development of Chassis Structure, Fuel tank, Urea tank, Cab Mounting CM, Damper of Cab mounting, Battery bracket & Various chassis accessories like (Fupd, Rupd, Supd, wheel choke, Stc, catwalk, Flitch, Standard Nut Bolt, Washer, toolbox etc.) and fifth wheel for HCV Trucks. o Design & development of new Frame from start of Pro6049TT & its Side member, Cross members, wheelbase, Fifth wheel Assembly, Saddle Assembly, Flitch, Ramp Over, Catwalk, battery bracket, Tail Lamp mounting Assembly, Mudguard, Fender Assembly, Partially worked on Brake routing & implemented in 6040TT vehicle also, As well as benchmarking of competitive vehicles with bogie suspension. o Design & development of new Frame Pro6025 Tipper 9s &6s DGMS and its Side member, bogie suspension Cross members, audio visual grill. Foot step support assembly, Exhaust support mounting bracket. o Design & Development of new Frame Pro5025 Hook Loader and its side members, cross members, Load body mountings, Suspension, Bump Stopper and Battery bracket support. o Common cross members for all 5000 &6000 range vehicle like Pro6025HT, Pro5031H, Pro5037H Pro6040TT, Pro6037HT.

o Create common noise shield throughout the range of Pro5000 all cab variants and develop the same. o Detail Drawing, Skeleton, 2D & 3D Part modeling, Assembly and Surfacing, Bill of material and good Knowledge of Drafting in Pro-E. ECO activity change Notice, Release level, VCR and Feedbacks DFM, DFS and Cost approval and BOM preparation in PLM.

o Create FUPD Casting bracket for all Pro6000 variants and communized throughout the range. Design new Frames of Sleeper suspension prepared for all variant of 10x2H.8x2H, 6x2H. o Worked on Cost Reduction Ideas like fifth Wheel stopper, Catwalk, Communization in TT variant, FUPD Casting Bracket to Sheet metal, Prop shaft Guard Sheet metal to wire Rope, Washer deletion of all heavy vehicles and their implementation activity.

o Benchmarking & Weight measurement of Tata Signa 4923TT, 4018TT, Ashok Leyland U4923TT, U 4023TT, Bharat Benz 4928TT, 4023TT, Tata 2518T, Ashok Leyland 2523T, Bharat Benz 2523T, Man Tipper.

Organization: -Indo German Tool Room, Aurangabad (MH)

Department : CAD-CAM-CAE (Post Graduate Diploma in Tool Design & CAD/CAM)

Duration : July 2015 – Dec 2016 (18 Months)

Designation : Tool Room Trainee – Design

o Design of Press Tool – Simple Tool, Progressive tool, Combination tool, Compound Tool (Catia V6) o Design of Plastic Mould - Injection Molding, Blow mold, Compression mold, Roto mold, Extrusion(UG-NX) o Design of Die Casting Die – Sand Casting, Shell Casting, Investment casting, Centrifugal Casting. o Design of Jigs, Fixture & Gauges – Go, No Go Gauge, IT Grades, Tolerances, Fits (AutoCAD) o Training on CNC Technology, NC Machining, CNC Programming for Lath, Milling, EDM, W-EDM). o Manufacturing Processes, Forging, Fabrication, Process Planning. o CAD- AutoCAD, CREO 4.0, Catia V5, Unigraphics, SolidWorks, Collab CAD o CAM- Unigraphics, Master CAM

o CAE- Ansys, Hypermash

o 3D Printer, Laser cutting, Reverse Engineering, Computer applications (MS Office, Java, C++).

PROSNAL DETAILS

o Father's Name : Mr. Sunil Panchole

o Date of Birth : 11-11-1994

o Gender : Male

o Nationality : Indian

o Languages : Hindi, English, Marathi, Sanskrit

o Hobby : Dancing, Music, Plying Football.

DECLARATION

I hereby declare that all information stated above is true to the best of my knowledge and belief. Place:

Date: Shubham Panchole

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