CURRICULUM VITAE

B.G SURESH

KUMAR D.No. **-*-

** *********

South Jail Road

Visakhapatnam – 530004 Email: adoc54@r.postjobfree.com Andhra Pradesh Contact No: (0-996******* / 918-***-**** PROFILE SNAPSHOT

An astute professional with 13 + years of rich experience in Project Management entailing Construction (Fabrication & Erection), Site Execution, Contract Admin and Quality Management in the Steel Plants, Oil and gas Refinery.

keen planner, strategist & implementer with expertise in construction activities involving planning, site management, supervision, project management, closure of contracts, resolution of disputes by new ideas, etc.

Well versed with quality procedures, manuals and implementation of projects involving method engineering, development, contract administration, and resource planning. In-depth knowledge in construction method statements, construction planning and estimations, safety and quality assurance aspects of on- going projects. Excellent relationship management skills with the ability to network with project members, consultants, contractors, statutory agencies with consummate ease. WORKING STATUS

Working as an Inspection Engineer Mechanical at M/s. TUV INDIA Limited with M/s.EIL (4TH Dec 2019 to Till Date) for in service of inspection at M/s.Tuman Engineering Ltd at M/s.HPCL Visakha Refinery, VRMP project at Visakhapatnam. (Project B015, INS DEGA, PART-C) PAST STATUS

Worked as a Lead Qa/Qc Inspection Lead Mechanical Engineer at M/S. Ray Engineering Private Limited (22 June to 30 October 2019) for in service inspection under M/s. Technip (I) Ltd at M/s. HPCL Visakha Refinery, VRMP project at Visakhapatnam. (Project EPCC-04 & EPCC-05)

Worked as an Inspection Engineer at M/s. Deccan Fine Chemicals Private (I) Limited under M/s.Aarvi Encon Pvt LTD (17 May 2018 to Mar 2019) for in service of inspection at GOA.

(Project DGAI-01, CPTAP)

Worked as an NDT In-charge at M/s. XTECH TESTING PVT LTD (September 2017 to November 2017) for in service inspection at HPCL VISAKHA REFINERY (Shutdown CDU-I)

Worked as an Execution and Qa/Qc Inspection Mechanical Engineer at M/s. Technosoft solutions Private Limited (2 November 2015 to 31 June 2017) for in service inspection at M/s.HPCL Refinery, RINL & SBC at Visakhapatnam.

Worked as a Site In-charge at M/s. Gopal Teknocon Private Limited (15 March 2015 to 01 November 2015) for in service inspection at M/s. HPCL Andhra Pradesh and Karnataka

(Project MBLAL)

Worked as an Execution and Qa/Qc Mechanical Engineer at M/s. Southern Inspection Services (1 March 2010 to 30 January 2015) for in service inspection at M/s. BPCL, SBC & RINL

Worked as an Execution and Qa/Qc Mechanical Engineer at M/s. Technosoft solutions Private Limited

(1 December 2006 to 31 January 2010) for in service inspection at M/s. HPCL, SBC Projects.

Worked as a Supervisor at M/s. Charoen Pokphand, (India) Pvt. Ltd (07 November 2005 to 06 November 2006) for in Production at Vizianagaram

Worked as an Apprentice Trainee at M/s. Synergies Castings Ltd (11 November 2004 to 10 May 2005) at Visakhapatnam

.

Key Deliveries for (PIPING PROJECT)

Verify with all Supplied material against the mill test Certificates and Documents.

Study of Drawing & Specification applicable to the specific job-Piping (A/G & U/G – as per ASME B31.3 & ASME B16.5) & clear the knowledge of drawings & specification of the job being inspected.

Knowledge of ASME B31.3, ASME, API & ASTM and related codes and standards.

Preparation and Checking of QAP, ITP and Job procedures

Familiar with isometric, P&ID and GA drawings.

Preparation and checking Fit up and ensure that it is as per Drawing or Approved Standards.

Preparation and Witnessing of WQT test.

Carrying out inspection on all piping materials received in Accordance to the required specification of the project.

Pre-heat (if required) Minimum temperature is in accordance with WPS, Inter-pass temperature (Maximum temperature) is being maintained in accordance with WPS.

Preparation and checking of QC reports & welder qualification test’s

Monitoring the welder performance and taking necessary action.

Communicating and liaising effectively with clients, colleagues & designers.

Preparation and checking NDT grouping for further spool clearances

RT Interpretation as per acceptance criteria in ASME B31.3 for process piping

Worked with the project team members, clients and vendors to coordinate activities.

Co-ordination with QC team for Welder Qualification, Procedure Qualification test as per project requirement, Stage wise inspection as per Inspection Test Plan

Reviewing of Qc Document like PWHT hardness Test, and Witnessing Procedure Qualification

Review & Monitoring of Line history sheet (L.H.S) for A/G & U/G piping, Preparation of visual inspection reports and maintain as per client requirement.

Inspection of wrapping and coating of underground pipeline, Adhesion and HOLIDAY Test has to be check as per client specification

Gasket inspection as per spec and ASME standards.

Check Punch list items for clearance of Inspection Test Report.

Preparation and compilation of Quality reports and quality related document for activity

Involved in pre commissioning and commissioning job activities

Final line check test of package prior for hydro test /visual inspection.

After completing Hydro test, witness for touch up paint on weld joints.

Witnessing Insulation and Cladding as per System

Supported to the commissioning team.

Working with the project team members

Acceptance and Final project Handover.

Knowledge of ASME B31.3 and related codes and standards.

Familiar with ASME, API & ASTM Codes and Standards.

Manpower Assignments

Ensuring strict safety measures

Turnkey and Non-Turnkey projects

PAINTING RESPONSIBILITIES:

Inspection, testing and quality assurance of painting/coating systems in the oil & gas and refinery industries.

Inspect protective coating materials before application to ensure adherence to specifications.

Prepare blasting, coating & wrapping procedures meeting contract specifications.

Monitor blasting of the surface before coating including air pressure and nozzle size of the blasting equipment and size, shape, dryness & cleanliness of the abrasive.

Ensure achievement of requirements of specific duties like weather conditions and substrate temperature using whirling hygrometer, dew point calculator, RH% slide calculator and steel temperature gauge.

Determine and apply appropriate inspection techniques such as surface cleanliness/profile checks, WFT & DFT tests, adhesion tests and holiday detection tests as per relevant standards.

Identify coating defects during & after the application of coating systems and implement corrective actions following the repair procedure recommended by the coating system manufacturer.

Estimate the quantity of paints/coating materials required for each job and monitor optimum utilization.

Coordinate with the QA/QC engineer and resolve all technical matters related to coating & wrapping applications.

Liaise with the client’s inspection department for on time completion of scheduled stage inspections.

Witness and record blasters’ and painters’ qualification tests.

Prepare daily QA/QC and stage wise inspection reports. RESPONSIBILITIES:( IN-SERVICE INSPECTION)

Inspection during fabrication of piping and in-service inspection of piping, static equipment (pressure vessels, heat ex-changers) storage tanks, fired heaters and making inspection reports.

Assist with developing, implementing, and maintaining the pressure vessel inspection plan together with engineering and corrosion specialist support, meeting all QMS requirements.

Familiarize equipment with prior history of the equipment they are responsible for, reviewing the equipment’s prior inspection results, prior repairs, and current inspection plan and determining the types of inspection required, e.g. internal, external, on-stream, etc.

Determine the corrosion rates, remaining life, and next inspection date for static equipment.

Review and update the inspection and NDE techniques required for static equipment, including the extent and locations of inspection and NDE.

Verify that all new materials used during repairs or alterations are consistent with the specifications.

Assure that the minimum preheats and post weld heat treatments are performed in accordance with the qualified welding procedures.

Turn around inspection of Piping Loops, pressure vessels Heat Exchangers, storage tanks, fired heaters and boilers.

Inspection and testing of PSVs and PRVs.

Review of NDE results such as DP, MT, RT and UT.

Conducting welder performance qualifications.

TANK’S JOB RESPONSIBILITIES:

Annular joint fit up inspection.

Bottom plate (Long/Short seam) fit up inspection.

Bottom plate to annular plate fit up inspection.

Witness of root DPT of Annular to annular joint.

Visual inspection of long seam, short seam of bottom plate and annular joints.

Vacuum box test witness for Bottom plate & Deck plates.

Vertical & horizontal fit up inspection of shell cores.

Shell to annular plate fit up inspection.

Oil chalk test witness for shell to annular plate (Inside Welding).

Check the verticality of shell cores by checking of plumb readings.

Fit up inspection of floating roof plate (single deck/double deck).

Inner ring, bulk head plates and outer ring fit up of pontoon boxes.

Weld visual and Oil chalk witness for bulk head plates & outer ring of pontoon boxes.

Rim vents, emergency roof drains fit up inspection as per drawing.

Roof legs cutting plane inspection according to approval drawing on roof.

Pontoon box inspection at the time of initial lift.

Primary and secondary wind girders fit up inspection.

Spiral stair case, rolling ladder fit up and weld visual inspection.

Curb angle fit up and weld visual inspection.

Conduct radiography of annular plate & horizontal, vertical & T-Joints joints of tank shell as per API-650.

Inspection of rim seal protection system as per drawing.

Inspection of cooling ring system (cooling raisers, sprinkler etc.)

Tank shell nozzles orientation, fit up, weld visual & PWHT and pneumatic test for RF pads.

Foundation settlement readings observation before and after hydro filling of tank at different levels.

Hydro Testing: Witness shall be done as per the following inspections.

Correctness of testing arrangement (Blind flanges, vents, Drains, Temp. Piping).

Mechanical inspection Clearance.

Hammer Test of shell course welding joints.

Settlement readings.

Roof tilting test as per API-650.

Roof floatation test as per API-650.

Leak test for Roof rain

Rim space reading for upward & downward movement of deck.

Roof test for punctured condition.

Bottom cleaning after hydro testing.

Inspection of painting of tanks.

Key Deliverables (Shutdown)

Study of Drawing & Specification applicable to the specific job-Piping (Above Ground – as per ASME B31.3, B 16.5) & clear the knowledge of drawings & specification of the job being inspected.

Carry out inspection as per Inspection & Test plan (ITP).

Pre-cleaning inspection of Static equipment’s like pressure vessels, heat exchangers, columns, FURNACE, AIR FIN COOLER etc.

Post-cleaning inspection to check for abnormalities like pitting, mechanical grooving etc.

UTG of piping & equipment’s like (exchangers, vessels, columns, heaters)

Inspection of heat exchanger internals such as shell, tube bundle, tie rods, baffles etc. to & tube

ID, OD to visible extent for determining various damage mechanisms.

Witnessing Hydrostatic test (Shell side, tube side, final integrity) of heat exchangers

(Fixed, Floating head, U-Tube etc.) as per Pressure test chart.

Fit up & Weld visual inspection during fabrication and erection.

Familiar with isometric, P&ID and GA drawings.

Stage wise inspection of MOC piping works of CS, AS (P5, P9, P11) as per applicable Job specification.

Witnessing and conducting the welder qualification test as per WPS requirements.

Review the radio graphic films as per NDT requirements.

Visual inspection of Surface Preparation (sand/slag blasting) as per SA 2 1/2, MPT & DPT as per ASME SEC-V.

Preparing IWL for any repairs if required.

Familiar with ASME, API & ASTM Codes and Standards.

Visual inspection of RVI, RFET, IRIS, ECT for exchanger’s tubes.

Inspection of level gauges, PSV, TSV, and Valves.

Gasket inspection as per spec and ASME standards.

Involved in Hydro test of Exchangers, Heaters, Air Fin Coolers, Pressure Vessels, and Pipe lines during the shutdown.

PERSONAL SKILLS & STRENTHS:

- Comprehensive problem-solving abilities

- Positive attitude

- Willing to learn

- Good team facilitator

- Self-motivated

- Hard working nature

ACADEMIC EDUCATIONAL QUALIFICATION:

10th class in S.E.Rly Govt High School, Board of Secondary Education, Visakhapatnam, AP -1998 – 59.2% TECHNICAL EDUCATIONAL QUALIFICATION:

Diploma in Mechanical Engineering, APT College Kakinada, SBTET Board– 2003 - 58.36% Post Diploma in Metal Casting, GIPDCE & T College Visakhapatnam, SBTET Board – 2005– 75.94% TECHNICAL SKILLS

ND

T

ASNT level – II

METHOD OF NDT DATE OF ISSUE VALID UP TO

RT 02.08.2010 30.07.2023

UT 20.07.2017 19.07.2022

PT 20.07.2017 19.07.2022

MT 20.07.2017 19.07.2022

PERSONAL DETAILS

Sex Male

Date of Birth 14-05-1983

Father’s Name B.S.Prakash Rao

Nationality Indian

Marital Status Married

Children’s 01

Place: VISAKHAPATNAM

Date (B.G.SURESH KUMAR)

Contact this candidate