CURRICULAMVITAE
J.SETTU
P.G Avenue, Kattupakkam,
Chennai-600056
Tamil Nadu, India.
E-Mail: ******@*****.***
Cell No: +91-956*******.
Objective; A challenging lead position in a growth-oriented organization with continuous learning opportunities, offering diverse jobs responsibility, while utilizing my technical abilities.
●Self-Motivation and confidence, well adaptive to situation and hard working, can do challenged works in any area with quality, can be best team work.
Qualification and Skills; Diploma in Mechanical Engineering.
First class with honors’ (82.5 %).
●Well versed in the field of Manufacturing,Automoble industries production planning, weld shop, press shop, welding robot programing, teaching, heavy fabrication and buffing shop, In-house and customer PPM Analysis, Process improvement, Cost saving plan, Scrap & Rework Analysis, Manpower handling, inventory control, Machine utilization
●Experienced in Robot programming operation of FANUC, MOTOMAN and PENASONIC robotics welding and materials handling.
Experience;
20+ years experience in the field of Tow and four wheeler Manufacturing Weld Shop, Press shop, heavy Fabrication and Automotive industries robotics Programming and Teaching, Production….
Professional Achievements;
●Successfully completed the Robot installation. Commissioning and Utilization of the robot welding project of FANUC, MOTOMAN and PENASONIC robotics welding.
●To Prepare of Annual Budget for weld Shop.(like Rm,consumable,manpower,machins)
●To prepare of yearly cost saving plan.
●Co-ordination with various departments like Quality assurance & Industrial Engineering functions.
●To manage production to meet monthly sales target.
●Successfully completed the Railway Project for Body side arrangement and Battery box.
●New Operator skill development(Welder)
●Eliminate unsafe acts & unsafe conditions in work place
●Improve safety mind all team members.
●Eliminate root cause by carrying out Kaizen
●Identify abnormality in standardized work & eliminate it
●Identify incidental muda & eliminate it
●Identify root cause for line stops & eliminate it.
●Must be self-motivated and have the ability to project manage and problem solve on a regular basis
●Process and manufacturing quality improvement.
●Implemented POKA YOKE’s in the Shop floor
●To Make counter measure the customer problems and in-house rework, rejection daily basis
●To motivate all operators Continuous improvement in the line wise.
●To reduce WIP inventory.
Working Experience;
M/s SM Exhaust Technology Automotive limited:
M/s SM Exhaust Technology is a TS 16949 & ISO 14001 certificated and has 8 independent manufacturing plants spread across Pune Region (Maharastra). Pithampur(Madhya Pradesh) and Chennai(Tamil Nadu). It has evolved into a system supplier capable of designing, developing and manufacturing components & assemblies and modules for the automotive industry. A Centralized product design, development & tool design office with all requisite CAD & Simulation Software's along with a modern tool room support the manufacturing plants.
Designation: Dy.Manager-Production
Period; Feb-2019- Till Date.
My Responsibilities include;
●To Responsible for all new project activities involved.
●To Responsible for process planning and process tryouts.
●To Acts as a bridge between Management and Employee.
●To Motivating team members in weld shop for continue Improvements activities.
●To Responsible for all the Quality audits for weld shop.
●To leading the entire team to achieve the production target, Customer PPM, Scrap and rework cost reduction, continues improvement activities.
●Maintain daily production information to the Management (MIS report)
●Ensure all the parameters for carrying out the welding process is maintained as per specification.
M/s Track Components Ltd,-Bangalore:
M/s. Track Components Ltd is an ISO/TS16949:2009 certified company. We are the manufacturer of Exhaust Systems, Frame Body Parts, and HR-Painting & Powder coating Parts, Swing Arm, Sari Guard, Pedal Comp Brake, Pedal Gear Change & Link Eng Hanger, and Fork Assay for Honda Motorcycle & scooty India pvt ltd Two Wheelers.
Designation: Assistant Manager
Period; Sep- 2013- Jan- 2019.
My Responsibilities include;
●Ensuring hourly dispatches to the customer.
●To frequent audit Firs, Middle, Last for quality process and jigs, fixtures.
●Responsible for managing and improving operator skill matrix.
●Encouraging the team members to actively participate in Employee involvement team meetings for suggestion and implementation
M/S. Hwashin Automotive India Private Limited-Chennai
Hwashin Automotive India Private Limited, A Korean company one of the major suppliers to the car manufacturing giant M/s Hyundai Motor India pvt Ltd., supplying Body and all chassis part, Chassis assemblies to Hyundai all car models for domestic as well as Export Programmers.
Designation: Senior Engineer.
Period; Aug 2010 – June-2013.
My Responsibilities include;
●Responsible for development of all welding procedure specifications.
● Responsible for managing and controlling welding consumables.
● Responsible for administering and documenting weekly safety meetings as they relate to
Fabrication
M/s. Caparo Engg Automotive India pvt ltd-Chennai;
M/S.Caparo Engg Automotive India pvt ltd-an ISO/TS16949:2009 certified company. We are the manufacturer of fabrication parts, (welding & assembly shop) Rear twist beam, Fender, hood, batty box supply to TAFA, Ford, Renault Nissan Automotive Indian Pvt Ltd.
Designation: Team Leader.
Period; Aug-2009– Aug-2010
My Responsibilities include;
●To make welding robot programming variant components
●Productivity and Quality improvement.
●Customer requirement review for existing product.
M/s Delta Manufacturing-Riyadh, Saudi Arabia
M/S.Delta Manufacturing is a leading manufacturer of Transport equipment's like Ambulances; it is one of the I MAN CO Group companies, In Kingdom of Saudi Arabia with client less of leading Construction industries and hospitals across Middle East. Technical collaborators wheeled coach USA.
Designation: Robotic Engineer.
Period; Jan-2005 - Nov-2008
My Responsibilities include;
●Manpower Handing
●Customer complaints pertaining to Delivery and Quality.
●Ensuring hourly dispatches to the customer.
●Output for all product lines.
●Effective utilization of manpower.
M/s Bharat Technologies Auto Comp Ltd – Hosur
M/S. Bharat Technologies is an ISO9001: 2000 certified company and one of the Ucal Group Companies, manufacturing and supplying TVS Motor Cycle Mainframes, Exhaust Systems and Suspension Systems. Its range of products is being used in TVS-Victor, Fiero, MaxR-100, etc.
Designation: Supervisor.
Period; April 2000 – Dec 2004
My Responsibilities include;
●Achieving hourly output in the lines
●Maintaining 5S in the plant
●Coordination with quality and fixture maintenance
●Coordinating with maintenance for rectifying the breakdowns
Personal Profile;
Father’s Name : A.JAYABALAN.
Date of Birth : 14/06/1978.
Permanent Address. :M.C Raja Nager, Melmalayanur & Post, Gingee T.K
Villupuram DT, Pin-code-604202.
Declaration;
I assure that the above information’s are true to my knowledge and Belief.
Place: Chennai. Yours Truly.