Project Engineer Injection

**/**** - **/**** ********* Tooling Engineers

**/**** - **/**** ******* Tool Engineers Pvt.ltd

**/**/**** - **/**/2021 Helli moulds

Rasin AK

AK House Poovathur Koodali(po) Kannur (Dt) Kerala -670592

+91-989******* *********@*****.***

OBJECTIVE

To succeed in environment of growth and excellence and earn a job which provides me job satisfaction and self development and help me achieve personal as well. EXPERIENCE

Die technician

1 year as Toolroom trainee. 1year as Die Technician. operating conventional machines. mould parts machining follow-up. assembly and correction of pressure die casting dies, plastic injection moulds, press tools.

Project Engineer

Manufacturing and Process Planning of Plastic injection moulds. Dispatch of the mould with the inspection report. Overall responsibility of managing Tool room functions. Coordination with design planning machining and assembly departments. Inspection of Raw material semi finished and finished components. Timely correction try out and on time delivery of tools. Making raw material requisition as per material list. Transferring the job to machining with necessary drawing, instructions, process sheets etc. Follow up the machining clearing doubts during machining, assisting machining whenever necessary. Ensure zero defects of outgoing products. Improve quality and capability of systems and process. Create a safe work environment ensure compliance of initiatives. Collecting all the required tool parts as per Blue print and checking as per the standard. Attending trials of plastic injection molds Correction and modification of tool if any variations are found. Also worked as a Customer support Engineer for 2 years in which responsibilities includes mould commissioning at customer end

(yamaha/Honda / Mahendra /hero). vendor developing at various states

(chennai/delhi/pune/banglore) for correcting and modifying plastic injection moulds. follow up with them and executing jobs as per customer shedule. Sr. Project Engineer

Manufacturing plastic injection moulds for automotive, engineering and House hold components. Major customer is Tata auto comp(Taco). My role was to lead a team of 15 tool makers EDUCATION

Keltron Toolroom research and training Center (KELTRAC) 6/2010 - 6/2013

Diploma in Tool and Die Making

60%

Mattannur Higher Secondary School

6/2008 - 5/2010

Plus Two

80%

Koodali Higher Secondary School

6/2007 - 5/2008

SSLC

90%

SKILLS

Organizational

Teaching, Leadership

Problem solving ability

Kaizen,improvements and cost saving

Vendor/supplier/customer handling skills

Good hand skills, expert is angular lifter suiting, Ejector pad suiting, height maintaining, fix inserts suiting, slider/side cores sliding and suiting, mould die spotting, assembly ete Expert in mould manufacturing, conducting trial,mould preventive maintenance,conducting buyoff trials. Expert in plastic injection mould trouble shooting, Astetic and dimensional NG correction, moulding defects correction

Knowledge in plastic materials like PP, PC,ABS,ASA,Nylon etc and their properties. different moulding deffects and trouble shooting. Knowledge in operating Injection moulding machines, mould loading and settings.

Knowledge about hot runner systems. Hot runner installation, connection as per given HRTC diagram, dismantling of HRS, correction of HRS (TC and heater changing) etc Handled different HRS systems like Yudo, Synventive, Hot Mould etc

Knowledge in plastic injection moulding machine. Mould loading and setting, Troubleshooting of moulds by adjusting process parameters, chillers, MTC etc

Knowledge in documentation. Documents handled : Dimensional reports, Astetic reports, correction PPT, DFM, PPAP, MRM documents, mould flow reports, preventive maintenance checklists, Mould assembly checklist, cooling checklist, ejection checklist, die spotting checklist, engraving checklist, graining checklist, heat treatment checklist, 5S maintaining checklist, commissioning checklist, mould process parameters, OEE etc

Knowledge about Die casting dies, and moulding machine, Furness, defects, gate layouts, child parts and their materias (eg: spreader and sprue bush) Hardness required Type of heat treatment required etc. Knowledge about presstools and Jigs and fixtures. Cutting tools, blanking tools, bending tools, forming tools, holding fixtures etc Their manufacturing, steels required, hardiness required etc Knowledge of 5S maintaining

Conventional and modern machine knowledge.

Can operate bellow machines Conventional milling machine Conventional Lathe machine Surface grinding machine Radial drilling machine EDM machine Moulding machine etc Expert in conventional milling machines like 1. Horizontal milling machine 2. Vertical milling machine 3. Universal milling machine Can do operations like Face Milling Operation Slot or Slab Milling Operation End Milling Operation Angular Milling Operation Side and Face Milling Operation Form Milling Operation Slitting Operation Keyway Milling Operation Profile Milling Operation Expert in conventional Lathe machine operations. 1. Turning 2. Step turning 3. Taper turning 4. Chamfering 5. Combination feed 6. Facing 7. Groving 8. Parting 9. Threading 10. Knurling 11. Drilling 12. Reaming 13. Boring 15. Tapping

Expert in Surface Grinding machine Grinding Step grinding Parting etc Good knowledge about CNC machining center and EDM machines like 3 axis milling machines 5 axis milling machines ZNC EDM CNC EDM DOUBLE SPINDLE EDM machines etc Can Guide operators if necessary Expert in handling different measuring instruments like Vernier caliper, micrometer, dial gauges, slip guages, pin guages, feeler gauge etc

Knowledge about different steels. About their hardness, properties, etc. Expert in 2D drawings. Can read and make

Knowledge in 3D modelling and softwares like Part explorer Cad Bro NX etc Softwares known: MS Power point, MS word, MS office, MS excel, NX, auto cad, Cad BRO, Part explorer etc. PROJECTS

RASIN AK

00_W

Yamaha (10/2020)

00_P

Yamaha(10/2020)

XF_351

Suzuki (10/2020)

K_0_PA

Honda two wheeler (08/2019)

S_201

Mahindra (06/2019)

Z_101

Polyplastics_ Mahindra (2020)

ACHIEVEMENTS & AWARDS

Rashtrapathi Scout Award from the President of India Rajyapuraskar award from Kerala State Governor

LANGUAGE

Malayalam (read, write and speak)_mother tongue

English (read, write and speak)

Hindi (read, write and speak)

Tamil (read and speak)

INTERESTS

Playing and watching cricket and football

Reading all languages books (novels and stories)

ADDITIONAL INFORMATION

Calm, trustworthy, Loyal

DECLARATION

I hereby declare that the details and information given above are complete and true to the best of my knowledge.

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