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Electrical Instrument Maintenance Coordinator

Location:
Puducherry, India
Salary:
Negotiable
Posted:
October 22, 2021

Contact this candidate

Resume:

ANTONYRAJA. S .

Mobile / WA +91-948**-*****

Mail Id : ado4km@r.postjobfree.com

IMO /Skype id :ado4km@r.postjobfree.com

Desired Position: Maintenance Engineer Electrical 22/10/2021

Executive’s Profile.

Professional with more than 28 years of comprehensive work history in Project Electrical Management and Erection & Commissioning with an organization of high repute Maintenance Operations.

PROFILE SUMMARY

Versatile accomplished engineering management professional with nearly 26 years in Project EPC Management, Operations & Maintenance, Installation & Commissioning and Team Management in Petrochemical sector

Superb balance of technical know-how with workforce management and collaborative abilities

Delivered dramatic breakthrough improvements towards operational excellence by leading organization to adopt business processes improvement techniques and ensuring quality compliance

Spearheaded the gamut of activities encompassing vendor relationship management, risk management, cost estimation, documentation, maintenance operations, training & development and material management

Proficient in swiftly ramping up projects with competent cross-functional skills along with maintaining TPM, Quality System and procedure for electrical maintenance for ISO 9001

Acting as an escalation gate to resolve critical issues and conducting various training sessions for enhancing the performance and quality of service

Possess strong client servicing, negotiation, leadership and people management skills.

CORE COMPETENCIES

Project Engineering

Handling planning, scheduling and management of activities of setting up projects and ensuring completion of assignments within budget; budgeting and forecasting revenue and expenses

Minimizing performance bottlenecks for high productivity with maximization of men, material & machine

Operations & Maintenance

Planning and effecting predictive, preventive maintenance schedules & S/D, T/A for various electrical equipment to increase machine up time & equipment reliability

Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipment’s and maintaining requisite documents for the same.

Installation, Testing, Commissioning & Maintenance

Anchoring installation and commissioning of the electronic and electrical equipment,Such as 110/ 33,11,6.6 KV, Switchgears I/D,O/D,& Protection Systems, Dual (Gas& Oil ) operated Boilers, conducting tests & inspections to ensure operational effectiveness of plant & utilities.

Reviewing engineering drawings, layouts, diagrams, technical specifications, cost estimates for erection & commissioning.

Man, Materials, Planning Management

Directing and leading the technical personnel and motivating high performance amongst them

Imparting continuous on job training to the workforce for accomplishing greater operational effectiveness/ efficiency

PERSONAL DETAILS

Date of Birth :4th April, 1964

Present Address : Plot no; 38, 2nd Floor, I st Cross street, Venkata Nagar, Puducherry,605 011, UT of Pudhucherry, South India, Mail : ado4km@r.postjobfree.com, Mobile +91-948*******

Languages Know ; Tamil, English.

Passport No ; M 2822058

Driving License No : PY02 201*******

Current CTC Monthly : INR 3 Lacs ( Free Food, Accommodation & Transport)

Expected CTC. : Negotiable,

Notice period. : I can join your wish.

Reference : Mr.S.Guhan, I & C Engineer, Qatar chemicals Ltd, Qatar, Mobile +974-*******

Mr.Singaravel, Mechanical Supervisor. Raslaffan Olefin Company Limited Qatar.+974-********

Mr. Kabilan .Mech Supervisor.Shell GTL . Qatar.

Academic & Technical Achievements

B.E Electrical & Electronics

Thigarajar College of Engineering, Madurai Kamaraj University.

Apr’93

Diploma in Electrical Engineering

VSVN. Poly Technic, Virudhu nagar, Technical Board of Education, Chennai

Apr’83

Professional Licenses

Electrical Supervisory Competency Certificate issued by Government of Tamilnadu, India.

Electrical A Grade certificate issued by Government of Pudhucherry .India

Professional's Work History for 28Years in Petro chemical Industry + O & G

SL.No

Period

Designation

Company & Place

Roles and Responsibilities

1

December 2019 To March 2020

TurnAround

Maintenance Coordinator Electrical

Ras laffan Olefin Company Ltd, ( Q Chem ),Qatar

Heading & Leading the Turn Around ( TA 20 ),S/D Maintenance activities carried out in 33KV/6.6KV/0.415KV,20Nos of Schneider Electric Transformers, ABB SF6,LTACB

2

Nov 2018 To March 2019

Maintenance

Maintenance Engineer Electrical

Engineering Maintenance Co,Qatar

Leading the Maintenance in Facility Management and responsible for ( MEP) the entire Mechanical,Electrical and Plumpimg Maintenance

3

Jan 2017 To Oct 2018

HOD of E & I

KTV Oil India Ltd, Chennai, Gummidipoondi, South India

Heading the Maintenance and Electrical, Instrumentation & Mechanical Department and responsible for the entire Electrical, Instrumentation & Mechanical Maintenance

4

Feb 2016 To April 2016

Shutdown

Maintenance Coordinator Electrical

ORYX GTL Company Ltd, Qatar

Heading & Leading the Shut Down Maintenance activities. Transformers Populated 51Nos, ABB & Brush Make, Rated from 30MVA to 2MVA, BDV Test, Protection Relay Functional Testing, Molg testing, High Pot test .

5

Dec 2014 To Dec 2015

Project

Control System Designer

Qatar Chemicals ltd, Qatar

Maintenance in Instrumentation control System and Up dation of Process Safety Maintenance activities & data collection as built project by Records & information Management System. Industrial Safety systems of Invensys, Triconex SIS,F&G System along with FM200,GPS & Instrument Index involved in updating and maintenance of Electrical, Instruments activities

6

Oct 2012 To Dec 2014

Manager-Technical

Hindhustan Power Care, Karaikal, Pudhucherry State

Generator Procurement for Client's requirements, Installations, Commissioning, AMC Services and Maintenance.

7

March 1992 To Sep 2012

Project / Maintenance Engineer

Henkel SPIC India Ltd, Karaikal, Pudhucherry State

EPC & Maintenance Department and responsible for the entire Electrical, Instrumentation & Mechanical Maintenance.Involved in world class standards of ISO 9001,18001,OSHA,14001,5S,SHEQ &TPM

8

July 1983 To Mar 1992

Electrical Supervisor

The Metal powder Company Ltd, Thirumangalam, Madurai, South India

Roll Mill & Ball Mill Maintenance Department and responsible for the entire Electrical Maintenance

From 31/12/2019 to 12/03/2020

Worked as Maintenance Coordinator Electrical @ Ras laffan Oleffin Company Ltd, Qatar.

For TA activities.

Maintenance of 33/ 6.6 KV-2 x 25MVA,6.6KV/0.415 KV -10x 2.5MVA,6.6KV/0.66KV System Schneider Electric Transformers Molg Testing,DGPT,OLTC and panels, Relay Test, HiPot test,,SF6 ABB VD 4,HD4 uni gear Breaker along with OEM Vendors, MV & LT Motors, Thyristor Controlled Heaters and UPS Battery Capacity Test

Coordinate with E& I planner, analysis and updated daily progress activities, MIV taken through him and others.

Coordinate and Updation of (ECS) Electrical Control System by Areva @ Schneider electric Project activities.

Coordinate and involved in ABB High Speed Busbar Transfer System ( HSBT)in less than

200ms.

Worked as Electrical- Maintenance Engineer.

From: Nov ’2018 to Mar’2019 EMCO, Qatar

Client : Qatar Foundation

Planning and Routine Preventive Maintenance of Solar Panels, AHU Panels, Heaters, VFD’s,LCP LCS, CBS,UPS,and QCD documents and other activities.

Working as Head of Dept. of Electrical & Instruments.

From: Jan’2017 to 2018, KTV Oil India PVt Ltd, Chennai, India

(Adani & Willmar Group of Oil Refinery Co)

We are maintaining of following:

70nos of VFD's like ABB, Vacon, Siemens,L&T and others.

Solar Energy Generation 300KW online

Synch of Generators 4nos like 620KVA, 3Nos, 320KVA -1no

700TPD Capacity of Refinary

Worked as Control System Designer

From Dec 2014 to Dec 2015 Qatar Chemicals Limited,Qatar

Control wiring, troubleshooting diagnosis,Modifications, addition & alterations in PLC's (AB, ABB, Siemens, Schneider,Woodward, AngeloAntoni, Bently Niveda, NEU, Delta GE Fanuc) & DCS (Tata Honeywell)Electrical Instrument Interfacing automation Panels.

PLC's field instruments Hard wires,Soft Logic, (Serial Communications) I/O type inspected and updated the control documents

Actively participated in Process Safety Maintenance activities & data collection as built project by Records & information Management System

Industrial Safety systems of Invensys,Triconex SIS,,F&G System along with FM200,GPS & Instrument Index involved in updating and maintenance of Electrical, Instruments activities

Worked as Maintenance Coordinator Electrical

From: 15th Feb’2016 to 21st Apr’2016 Oryx GTL Company, Qatar

Carried out Electrical Inspection, Turnaround Shutdown Maintenance activities following:

33KV/11KV, HV panel SF6 Breakers of Schneider Electric

Maintenance, Relay testing work, kit used by FREJA-306.

11KV/6.6KV, MV SWPanel SF6 Breakers, Contact Resistance Measurements.

6.6KV/0.415KV LVSW Panel, Cubicle / Module Inspections, Maintenance, Cable IR Value, Pd, Ultrasonic Checking.

Transformers Populated 51Nos, ABB & Brush Make, Rated from 30MVA to 2MVA, BDV Test, Protection Relay Functional Testing, Molg testing, High Pot test .

Different vendors Power tools, Generators, Welding Generators, Genset with tower light & Porta Containers Inspection.

MV Motors up to 2500KW Preventive Maintenance work Carried out.

Worked as Manager Technical.

From: Oct’2012 to Dec’2014HindhustanPowerCare,Karaikal, India.

Generator Procurement for Client's requirements, Installations, Commissioning, AMC Servicesand Maintenance.

Worked as Maintenance Engineer.

From: Mar’1992 to Sep’2012,HenkeI India Limited, Karaikal, India (Formerly SPIC Fine Chemicals Ltd)

Duties & Responsibility:

As per CMMS report, Equipment Planning activities for PM.

As per OEM Specifications of Spares Maintaining / Inspection.

Man Power, Specific tools and others Planning.

Interact with Processes for Planning / Clearance.

Break Down, Root Cause analysis & Corrective action.

Strictly follow the SHEQ Policy/Procedures (SOP)

Minimized Breakdown of Equipment and increase Efficiency/Operation.

Isolation / De isolation of Power HT,LT,MV at any cause no Violation / Compromise /Deviation

Addition /Alteration /Modification /Bypass request insystem through proper authorization documents

Achievements/Highlights:

Testing and Commissioning of 11KV /0.415KV System of O/ D VCB Switch gears, 2*2MVA Bharat Bijilee Transformers & OLTC, I/D HT Panels, HT OCB Switch Gears, LTACB Switch Gears, MCC, EMCC & RTCC Panels,ACPF Panels.

OTIS Elevator Control Panel ( EPROM Based Mother Card ) Modified with PLC & VFD.

Jayadev Goods lift,Floorgate interlock Limit Switch modified by Proxy Switch Kone Elevator all floor Landing Position Corrective action taken.

Modified thro PLC and system incorporated with user friendly, Fire Alarm System( Smoke, Gas,FM200)

TDC 3000 TATA Honeywell DCS micrated to PKS in a Stipulated schedule.

Higher Capacity starters were modified to Variable Frequency Drives for Energy Conservation in AC Chiller unit.

Identified Frequent inching operated loads, segregated & scheduled for regular PM and implementing suitable continuous rating of power contacts, thereby reduced downtime.

Curtailed energy loss through changing 5X 7.5Tr A/C Package Unit to Split A/c.

Mapped new vendors for AMC to carry out the preventive maintenance.

Deftly planned maintenance during shutdown of plant and finalization for supplying quality spares in correct time at low cost.

Minimized breakdown to achieve targets at Petrochemical Industry.

Implemented Computer Maintenance Management System.

Proposed suggestion in the energy savings potential in lighting and saved 20% energy cost.

Functioned as specialist in Conveyers,Elevators / Escalators (OTIS, Kone &Jeyadev) Electro Mechanical Maintenance.

Singlehandedly handled the electromagnetic maintenance Like dyno drives,EPABX,VSAT Communication Systems like Paging, Telecoms & CCTV'.

Daily, monthly power consumption and fuel consumption reports in Excel format

PMP Schedule and checklist and followed up the activities.

Purchase order for Electrical Instrumentation spares and fuel.

Followed approval CEIG inspection, Clearing EB Bill and AMC related.

Understood GMP requirements and prepared SOP, SOI and calibration schedule

Administered activities for Entering and exiting of Standard instruments.

Worked as Electrical Supervisor.

From: Jul’1983 to Mar’1992,The Metal Powder Company Ltd., MaduraI,India

Achievements/Highlights:

Frequent inching operated loads identified, segregated, scheduled for regular PM and implemented suitable continuous rating of power contacts, hence downtime reduced

Rectifier output Polarity changing Manual operation of DPDT switch done by Automation.

IT SKILLS

Well versed with MS Office, FoxPro, UNIX, Linux and C language and Internet Applications

TRAININGS

Safety Activities

In-house training in Safety, First Aid and Fire Fighting

First Aider

OPERATIONAL PURVIEW

Well versed with all kinds of Electrical, Instruments Equipment inpetrochemical Industry.

Conversant with Control wiring and troubleshooting in PLC's (AB, ABB, Siemens, Schneider,Woodword, AngeloAntoni, BentlyNiveda, NEU, Dec) & DCS (Tata Honeywell) Panels.

Troubleshooting and maintenance of HMI Panel (Siemens, Schneider, Wood word, BentlyNiveda& AB)

Population of 600Nos of Motors,From 0.5Kw to 132 Kw,3Ph,Squirrel Cage Motors Maintaining PM initiated by CMMS and everything updated in CMMS TPM followed in repeated break downs,Y-Y analysis made corrective action updated in all systems like PLC, DCS & CMMS.

Pressure Transmitter (Bourdon Haeuni, Honeywell, Endress+Hauser, Winters), Pressure Transmitter (ACI), Pressure Switch & Differential Pressure Switches (Waaree, Orion), Temperature Transmitter, Temperature Probes (RTD)

Thermocouple), Conductivity Sensors (Endress+Hauser), Level Transmitters (Endress+Hauser), Flow Meter & Flow Transmitter (Endress+Hauser) and Temperature indicators.

Panel Indicators (AB, Siemens), ORP Transmitter, pH & Conductivity Indicators (Endress+Hauser), Load Cell, Timers, Anemometer. Weigh Feeders (Transweigh, Schenk) Weigh Scales,Weigh bridge (Mettler, Esae& SartoriusSound knowledge of breakdown on equipment’s& instruments:

Relays (Omron &Pilz), Solenoid Coils, Valves, Float Switch, Electromagnetic Switch Sensors, Fiber Optic, Photo Reflective Proximity Inductive Capacitive Level Switches, Weighing Balances (Sartorius, EssaeTareka, Metler up to 350 Kg)

Actively involved in the following:Implementation, follow up and audit conduct ISO 9002,SHE,OHSA !8001,TPM

Servicing Solenoid valves (Festo, Numatics) Pneumatic Cylinders(Festo), Control valves (Ball, Globe, Butterfly, Plunger, Knife Gate Valves) Actuators and Positioners

Maintenance of all types of productive equipment like Spray Towers, Sigma Mixer with Hydraulic tilting, Bunker, Bucket Elevators, Aspiration Spray Towers, Plunger Pump, Wrapping / Form Fill Seal / Tetrapack / Shrink Wrapping packing machines, Bin Viberaters, Hoist, Goods,Passenger Elevators & Agitators.

Profound knowledge of EPC in 11 KV switchyard, 2*20MVA,11 KV, Outdoor VCB,433 v, Transformers with OLTC,RTCC

In door Substation, HT Panels, MOCB, PCC & MCC Panels, LTACB, Capacitor Banks and RTCC Panels

Exposure in Installation, commissioning and maintenance of 750 &200 KVA Generator Sets and AMF Panels

Engine : Kirloskar- Cummins, Alternator : Make: NGEF, Brushless Alternator 750KVA

Knowledge in HT/LT SF6, ACB, VCB, VAC (Siemens)

Maintenance of UPS up to 2*20 KVA (Nelco, Frontier)

Brent Ford make 45KW Rectifiers

Air Compressors 500 cfm (Atlas capco,Consolidated Pneumatics),

Dual fuel(Gas & HSD) Boiler 4 TPH ( Make ; Nestler, Duphy) Trips & Interlocks

Building Management System, Air Handling Units, Dehumidifiers, Hot water system.

Water Treatment Plant (De-mineralized water, Softener, Reverse Osmosis, Water For Injection, Pure Steam Generator, Effluent Treatment Plant)

Maintenance and troubleshooting of following Diesel Generator Sets

405, 320, 860KVA, SKODA, low speed Generator Sets, Maintaining centralized Cooling Tower system

310KVA, Kirloskar, Cummins Engine

1100KVA, SKL

VFD (Siemens, ABB,GE Alstom, Reliance, &Danfoss, Parameters uploading and Programming in drives.

Thanking you,

Yours faith fully

( S.Antonyraja )



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