CERTIFICATION

CURICULUM VITAE

PRAMOD RAJPURE

International Welding Technologist (IWT)

from IIW

**** ****** **, *** *, Rockford,

Illinois 61108

PROFILE

THE BOMBAY DYEING & MFG. CO. LTD.

Assistant Engineer

January 2006 – April 2007

CONTACT

BECTOCHEM ENGG. CONSULTANT PVT. LTD.

Assistant Engineer

July 2005 – December 2005

EDUCATION

EXPERIENCE (14+ Years)

Seeking a position to utilize my skills,

abilities and Experience in the industry

that offers professional growth while

being resourceful innovative and

flexible.

adnufs@r.postjobfree.com

+1-779-***-****

Bachelor’s In Mechanical Engineering

North Maharashtra University

2002-2005

Diploma In Fabrication Technology &

Erection Engineering

MSBTE, Mumbai

1998-2002

GODREJ & BOYCE MANUFACTURING CO. LTD.

Sr Manager – Welding Engg. Department

May 2007 – July 2019

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PROFESSIONAL EXPERIENCE

Godrej & Boyce Manufacturing Co. Ltd. Mumbai, India (Total Experience – 12+years) Sr Manager – Welding Engineering Department (May 2007 - July 2019) o Process Equipment Division is a Heavy Fabrication division of Godrej & Boyce Mfg. Co. Ltd, having Experience of more than 12 years and engaged in Fabrication of static equipment’s like Pressure Vessels, Heat Exchangers, Reactors, Columns etc.

o Delivering better engineering practices using latest Codes & Standards like. 1. American Society of Mechanical Engineers(ASME ‘U’, ‘U2’, ‘S’, ‘R’) 2. American Society for Testng and Materials(ASTM) 3. American Petroleum Institute(API)

4. Tubular Exchangers Manufacturers Association(TEMA) 5. National Association of Corrosion Engineers(NACE) 6. Indian Boiler Regulation Act(IBR)

7. Europian Standards(EN)

8. German Institute for Standardization(DIN) - AD 2000 MERKBLATT o Knowledge of ASME, EN codes and API standards:

EN 15614-1, BS EN 15614-7, EN287-1 etc. ASME SECTION IIA, IIB, IIC, IID- Materials

ASME SECTION V - Nondestructive Examination

ASME SECTION VIII DIV1 & DIV2 - Rules for Construction of Pressure Vessels

ASME SECTION IX - Welding and Brazing Qualifications

ASME B31.3, API Std. 582, API 934A, API 934C, API 934E, API Std. 460 etc.

BS EN 15614-1, BS EN 15614-7 etc.

o Knowledge of various welding processes:

1. Shielded Metal Arc Welding (SMAW) or Manual Metal Arc Welding (MMAW) 2. Gas Tungsten Arc Welding (GTAW) or Tungsten Inert Gas Welding (TIG) 3. Flux Coared Arc Welding (FCAW)

4. Submerged Metal Arc Welding (SAW)

5. Metal Inert Gas Welding (MIG)

6. Electroslag Strip Cladding (ESSC)

o Familiar with various materials such as

Carbon Steels (C-Si, C-Mn-Si),

Low Alloys Steels (Like C-Mo, 0.5Mo,1.25Cr-0.5Mo,2.25Cr-1Mo,5Cr,9Cr & Cr-Mo-V),

Austenitic Stainless Steels (like SS310, SS316/316L, SS347, SS304/304L, SS308),

Duplex & Super duplex Stainless Steels,

Exotic materials such as Inconel600/625/800/825, Hastelloy, Monel, Cupronickel, Titanium, Zirconium etc. o Provided welding engineering support to Marketing and Estimation team at pre and post order-

Participating in discussion for new orders.

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Attending kick off meetings with clients.

Giving input for estimation of welding consumables, machines & accessories, manhours.

Providing pre-qualified procedures to get clients confidence.

Providing technical inputs for welding related queries in pre-bid stage. o Attended Engineering design review meetings to provide welding related inputs. o Attended ITP review meetings to check welding inspection stages and requirements. o Qualify Procedre Qualification Record(PQR), Welding Procedure Specification(WPS) and Welder Performance Qualification(WPQ) under third party.

o Prepared Welding Control Sheet to support manufacturing activities for each project and getting approval from Client prior to start of project on shop.

o Attended Pre-inspection meetings with client and third party. o Performed furnace calibration.

o Prepared Heat Treatment procedures for various projects and carrying out Heat treatment in presence of third party.

o Checked Impact requirements for the materials and preared Production Test Coupoun(PTC) procedure for each project.

o Knowledge of various Destructive Testings such as Tensile, Bend, Hardness, Impact. o Well versed with Non-Destructive Testings such as Dye Penetrant Testing(DPT), Radiographic Testing(RT), Magnetic partical Testing(MPT), Ultrasonic Testing(UT). o Performed Production Test Coupoun(PTC) testing as per ASME codes and standards requirements under third party witness.

o Major clients: Petrobras (Brazil), UHDE (Germany), IOCL (India), NOCL (India),Shell (Australia), SASOL (South Africa), Maveg (Russia), CNRL (Canada), Maaden, SABIC, SAIPEM, SAUDI ARAMCO, EIL, LINDE, Air Products, Technip, HMEL, L&T. etc.

o Planned and executed Welding Process for projects as per ASME Codes, Standards including PDO, IBR, API, SHELL, Chevron, EIL, KBR, UOP etc. and client specifications. o Responsible for Preparation and client approval for Welding documents, by using software applications such as Weldspec, Infor, Mongoose, AutoCAD, Wrench etc.

o Responsible for Welding process selection and implementation of new welding procedures on shop floor. o Created welding requisition and provided technical inputes using welding consumable procurement specification including estimation.

o Controlled the inventory of welding consumables, provided instructions to store to issue required materials on shop and performed technical oversight on shop welding activities. o Co-ordinated with client and third-party surveyor for shop floor activities. o Co-ordinated with Manufacturing Department and provided technical inputs to performed welding activities. o Responsible for smooth working of project in terms of welding activities on shop floor. o In-depth knowledge of various computer applications, with the ability to manipulate personal computer applications and perform engineering calculations using applicable software programs (e.g. Excel, etc.) o Strong leadership skills, with proven ability to lead the team. o Delegated the work among team to achieve best results. 4 of 6

Automation

o Tube to Tubesheet welding by TIG welding process using orbital welding machine. o Inner bore welding upto 400mm by TIG welding process using Inner bore welding machine. o Achieve three times faster deposition rate in nozzle ID overlay by TIG welding process using hot wire technique compared to conventional TIG welding process. o Successfully implemented welding automation process for nozzle welding by SAW process using robot. o Successfully implemented welding automation process for dish end petals welding by GMAW process.

o Successfully carried out SAW Tandom technique (Two wire technique) to increase productivity. o Marking and cutting on plate by using CNC machine. o Carried out nozzle cut out on shell by robot.

o Operating fully automated electric furnace for heat treatment activities. Repair and Failure Analysis:

Worked on development of failure analysis reports and provided technical inputs.

Performed root cause analysis of issues observed in the field during manufacturing.

Worked with product teams to identify key data sets and reports.

Provided corrective & preventive actions including recommendations for quality enhancement.

Prepared repair specific procedures for manufacturing team. The Bombay Dyeing and Mfg. Co. Ltd. Raigad, India

Assistant Engineer (January 2006-April 2007)

o Worked as a “Engineer” in D.M.T. (Dimethyl terephthalate) petrochemical plant from 2nd January 2006 to 18th May 2007.

1. Carried out repair welding activities in Boiler, Reactors, Pressure vessels, Distillation columns, Heat exchanger, Storage tanks, Piping joints during running plant and annual plant shut down. 2. Carried out maintenance activities in running plant and during annual plant shutdown such as, a. Overhauling and maintenance of rotating equipment. b. Maintenance of static equipment.

c. Planning and scheduling of maintenance activities for annual plant shutdown. d. Keeping track of maintenance record for all equipment. 3. Carried local heat treatment after welding as per ASME. 4. Estimated piping joint welding length for new connections in plant and executed. Bectochem Engg. Consultant Pvt. Ltd. Mumbai, India Assistant Engineer (July 2005-Dec 2005)

o Worked as a “Assistant Engineer” from 1st July 2005 to 31st December 2005 in design department. It is manufacturing unit expertise into Pharmaceutical equipment’s. 1. Preparing drawing for the Pharmaceutical equipment as per clint requirements. 2. Calculating material requirement for the production. 5 of 6

MAJOR PROJECTS HANDLED

1. Reliance Industries Limited (India): PARAXYLENE TRAIN-4 Project: 15 no. of exchangers carbon steel, stainless steel and duplex material (ASME Stamp ‘U2’).

2. Air Products : 10 Nos medium pressure vessels of 1.25Cr-0.5Mo (ASME Stamp ‘U2’). 3. Reliance Industries Limited (India): Acid Wash GAS Drum: 4 No. of Duplex material reactors (ASME Stamp ‘U2’). 4. BPCL Kochi Refinery (India): 1 no. Carbon steel reactor overlaid with SS304 material and 1 No. Exchanger of Low Alloy steel material (ASME Stamp ‘U2’).

5. UHDE (Germany): 1 no. Secondary Reformer of carbon steel and low alloy steel (P91 material) (ASME Stamp ‘U’) 6. UHDE (Germany): 20 no. Exchangers of carbon steel, Stainless Steel and 1.25Cr-0.5Mo (ASME Stamp ‘U’ & ‘U2”) 7. SAFCO (Saudi Arabia): Low & Medium pressure decomposers: 1 No. of carbon steel material overlaid with SS310 urea grade material (ASME Stamp ‘U’).

8. SASOL (South Africa): 8 Nos reactors of 1.25Cr-0.5Mo, 46mm Thk (ASME Stamp ‘U2’). 9. IOCL Paradip Refinery (India): DHDS Reactors: 2 No of Heavy wall thick (162mm) 1.25Cr-0.5Mo reactors overlaid with SS347 (ASME Stamp ‘U2’)

10. IOCL Paradip Refinery (India): DHDS Reactors: 2 No of reactors 68meter long, Variable wall thick (31mm to 90mm), 1.25Cr-0.5Mo material (ASME Stamp ‘U2’)

11. Shell (Australia): 1 no reactor of 2.25Cr-1Mo, 85mm Thk, SS347 overlaid (ASME Stamp ‘U2’). 12. Exxon Mobil (Singapore):3 Nos Reactors (2 Carbon Steel & 2.25Cr-1Mo) overlaid with SS308L (ASME Stamp ‘U2’). 13. Petrobras (Brazil) Heat Exchangers: 20 No of Heat Exchangers of different materials like 1.25Cr-0.5Mo, 2.25Cr- 1Mo, SA516Gr.70, SA240Gr.347 (ASME Stamp ‘U’ & ‘U2’). 14. Petrobras (Brazil) Reactors: 5 No of Heavy thick (208mm) 2.25Cr-1Mo reactors overlaid with SS347 etc (ASME Stamp ‘U2’).

15. Burns and McDonnell (USA): 2 Nos Heat exchangers of Carbon Steel (ASME Stamp ‘U’). 16. SAIPEM STATSOLIE (Italy): 8No of Heat exchangers of CS, LAS (5Cr-0.5Mo,9Cr-1Mo) (ASME Stamp ‘U’ & ‘U2’). 17. WorleyParsons (Oman): 10 Nos Exchangers, SA516Gr.60, SS overlaid (ASME Stamp ‘U’). 18. UDHE Secondary Reformer: 1 No Reactor with combination of material carbon steel, LAS (1.25Cr-0.5Mo, 9Cr- 1Mo) (ASME Stamp ‘U2’)

19. MAVEG Russia: 10 Breech Lock Type Exchangers as per LUMMUS specifications of 1Cr-0.5Mo and 2.25Cr-1Mo Overlaid with SS347 (ASME Stamp ‘U’).

20. Dangote Oil Refinery (Nigeria): Successfully fabricated World largest CCR reactor, 2.25Cr-1Mo material, 94mm thk and 100 meter long (ASME Stamp ‘U2’).

21. CNRL Canada: 4 reactors of carbon steel and 2.25Cr-1Mo overlaid with Monel and SS308L (ASME ‘U2’). 22. ZICCO (USA): 2 Nos Carbon Steel reactors of SA516 Gr.70 (ASME Stamp ‘U’). 23. GE Power (India): 1 no Surface Condenser, carbon steel and low alloy steel material (EN Std. & DIN Std.) 24. UHDE Maaden Refinery (Saudi Arabia): 2 Nos reactors of Carbon steel (EN Std.) 25. UHDE Maaden Refinery (Saudi Arabia): 20 Nos Heat exchangers of Carbon steel, Stainless steel and 2.25Cr-1Mo material (EN Std.)

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26. Chemplast Refinery (India): 4 Nos reactors of Carbon steel material cladded with SS316L (EN Std. & DIN Std.) ACHIVEMENTS

o Performed vendor assessment mockup for BREECH LOCK TYPE EXCHANGER (2.25Cr-1Mo) as per LUMMUS specifications.

o Fabricated world’s largest CCR reactor(2.25Cr-1Mo) for DANGOTE Oil Refinery, Nigeria in 2018. o Qualified welding procedures for 2.25Cr-1Mo material for 208mm Thk with step cooling requirements. o Qualified welding procedures for Cr-Mo-V with step cooling requirements and successfully completed mockup under EIL.

o Carried out Hydrogen disbonding test as per ASTM G-146 for SS weld overlay on 2.25Cr-1Mo & 1Cr-0.5Mo material.

o Selected hard facing overlay consumable (Stellite) and successfully qualified procedure and executed Hard Facing overlay for SASOL project.

o Successfully implemented welding automation process for nozzle welding by SAW process and dish end petals welding by GMAW process.

o Proficient in Wrench software (Project Management) and Baan (ERP). o Developed Welding module and successfully implemented in new ERP system (INFOR). COMPUTER SKILLS

Microsoft Office Suite : Word, Excel, PowerPoint, Access, Outlook Weldspec (T.W.I.) : WPS,PQR,WPQ Preparation

AutoCAD 2018 : 2D Drafting.

Infor, BaaN : ERP, Project Management.

Infor mongoose : Circulating Technical instruction through system Wrench : Document management

PERSONAL DETAILS

Date of Birth : 20th February 1980

Gender : Male

Nationality : Indian

Marital Status : Married

Passport No. : P4421995

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