RAJEEV RANJAN NIRALA

B.Sc SILK. Tech (Text. Chem) (89-93)

(Gold Medalist)

D-904,RAKSHA ADDELA,GAUR CITY-2,G.NOIDA WEST

G.B.NAGAR.U.P-201009

adnu73@r.postjobfree.com Cell : 874-***-****

CURRICULUM

Seeking senior managerial assignment in the domin of textiles yarns/fabric processing,with

natural,fibre,like-silk,wool,(pashmina&kashmere),cotton,linen,&,synthetic,fib re,like-polyesters.&,its,blends.Experise,in,production,process,of,sweing,thread s,hosiory&weav-ing,

yarns,narrow,width,tapes&wider,width,hoseiory,&woven,fabrics. CONSPECTUS VITE

A dynamic professional, with 25 years of rich experience in textiles wet-processing like dyeing,printing and finishing, along with physical & chemical testing, quality assurance team management with technical support in reputed organisations. AREAS OF EXPERTISE

Production Operations :

Looking into complete yarn & fabrics processing operations, which induces labdips samples lots, bulk lots.with best RFT %.& cost awaeness. The yarn & fabric components are cotton, linen, viscose, wool, silk, polyester, nylon & its common blends.

Working on daily functioning plan to department & target planning for achieved best percentage of Order on date delivery.(ODD)

Work on advance planning, labour handling & administrations.

Keep a strict check on production operation/standard operating process, time consumption and their feasibility before taking in production process.

Analysis the daily problems and give timely technical solution to them.

Maintain reasonable stock of dye stuff, auxiliaries, laboratory chemicals, ETP chemicals, Boiler chemicals & handled inventory management with application of latest techniques, denfine norms of consumption of inputs and introduced process control to minimum wastages.

Implement process slip & shade history card for each & every process & lots as reference.

Analysis existing process/procedures and conditioning trials, critical analysis for finding out short comings and suggesting improvement measures. This will helps us reviewing SoPs and strict compliances of QMS & IMS standards.

Focus on RFT, by strengthening lap to bulk repeatability and strict follow of SoPs in production process n daily addition reports.

Daily meetings with sub-ordinance for better involment in process and achieved the company goals.

Handling Lab planning, process development, shade matching & its strict implementations.

Handling textiles/fiber testing both physical test and chemical, test which include fiber identifications, blends% fabrics analysis EPI, PPI, GSM, fastness test, etc, as per customers technical requirements & compliance.

Expertise colour matching and approvals, calibration data bank creation, feeding in spectro photometer (MINOLTA 1.3 D virson) and make them reliable Practical data.

Handling the quality testing of in coming dyes stuffs, auxiliary chemicals, fabrics trims etc, and approval for quality productions,of garments & home furnishing .

Conducting specialized training for sub-orient, to handing of deferent textiles processing

& testing laboratory.

Handling auto-dispensing (DATA colour) m/s, for lab accuracy & functions.

Monitoring the ETP operations-additions of chemicals, operating conditions and analysis, Log-book etc & Compliance.

Monitoring Boiler intake water testing, chemicals additions blow down water analysis and record keeping for compliance.

Productivity analysis as compare to installed capicity and over all efficency of plant

(OEE % )

Dealing with dyeing job work provider & attend its query,complience norms,& if any complains.

Quality Assurance

Work on putting new & better quality monitoring system in the organisation in order to minimize rejection rate, reducing the time wastages, & production cost.

To indentify problems during production cycle that could affect the quality of merchandise and to take all necessary actions to ensure that quality standards, accordance with the requirements for the company.

Systemize of daily productivity checking on floors and overall efficiency (OEE).

To conduct trainings session on quality standards, quality control system, procedures, production technology and problem solving along with IMS, TQM & its indicator, Kiazen, 5"s"etc.

To analysis customer complains by modern tools like RCA & CAPA to mininse in future.

To use the performance appraisal system to identify qualified performance in the each dept. and to ensure as for as possible, they developed through internal and external training or professional development programms for career enhancement.

Introduce traffic light quality control system & strict enforcement and implementation of AQL standard.

To maintain safety regulation/requirement like PPE/fire safety/smoke detector etc. for compleance norms & create better healthy safe environment for accident free working. Break down maintenance :

Constant watch on daily break down of machines and its related production loss.

Weekly review with maintenance head & its corrective action to reduce down time of machine

Compliance of weekly, monthly quarterly half yearly and annually preventive maintenance with schedule shut down to reduce down time of machines and increasing shelf life of machine.

Technical Assistance

Fabric construction, reed pick calculation, Gsm,& its costing estimination for sourcing from vender on reasonable price.

Out scouring of required fabric quality, design with better quality of trims.

Processing of fabrics like dyeing, printing, finishing &other value addition to achieved desire fabric quality to customer problems solving attitude for better utilization of fabrics

,without affecting the quality of garments.

Composition of fabrics blends testing to ensure the customer composition testing requirements& labeling.

Ensure the customer parameter,like fastness to rubbing (dry& wet), fastness to water, fastness to washing, fastness to crocking,fastness to perspiration, fastness to light, ph testing of fabrics/garment.etc. • Shade matching visually & spectrocally (through spectro photo meter) & lots segregation for cutting.

Customer technical compliance,oeko-tex 100, gots,apeo free,test reports etc. CAREER CONTOUR:

RANAPOLYCOT LTD,LALRU, DGM- processing- Oct 2020 to present

Handled production,quality &job-work procuirement from majior home furnishing &, hosieroy manufacturer /Exporters of Mohali,Panipat,Delhi,NCR & Ludhianas.

Handled daily capacity of 5 tones cotton /pc/polyester cone dyeing units,with ssm & pos winding mcs.

Handled m/cs are FONGS cone dyeing mcs with capacity of 1000-1, no,250 -3 nos,100-4 nos,50 -3nos,10-6nos.along with hydroextractor -2 nos,MONGA-RFDRYER-1no, sesser -1 no,auto clour dispensor,RF beaker dyeing mcs,MEAKBEATH colour matching box & Data- colour 600,spectrophotometer. SAS International /SAS Cashmere Pvt Ltd,Gurgaon,G.M-DYEING NOV.-2017- MAY-2020

Handled the fibre/garnet cutting washing,dyeing for 2000 spindle spinning units.

Handled the R & D team to test fibe & dessolve the PVA fibres,(used as supporting fibre for spinning ) after knitting &weaving .

Handled the processing of cotton/linen/silk/wool (pashmina & kashmere),viscose & polyester spun yarns/blends, for 28 power looms & 3 regid repair looms,with jaquards attachment & 20 knitting sweaters The daily volume of yarns 1.5-2 T.

Handled,the,fabrics,processing,of,cotton,/linen/silk/wool(pashmina,kashmere

),viscose,polyester,& its blends(both woven & knitted ) with nylon nets,trims etc

,for Western ladies garments/ scarves,stoles /homefurnishing.& Matching Bag cutting & stitching.

The daily volume of fabric dyeing /processing Approx 2.5-3T./30k-50k mtrs

Handled flat bed printing mc unit /table screen printing with convyor dry range

,star ager,and washing range for scarves,stole printing for 100% Export.

Handled made up washing,softening,finishing & final inspections,Customerised labeling .

Handled mcs are jackson,HTHP cone dyeing m/c 250 -2nos, 100-2nos,50-2nos, swastik Spray hank dyeing mc 50-1. Luxmi RF dryer -1. The mcs for fabric dyeing HTHP-softflow -100-4nos, Winch 50-4 nos.,Winch 20-2nos, jigger 5 nos,peice dyeing mcs-3 nos,drum washer -2 nos .

Handled fibre testing,blend testing for carded saliva,pre & post ring frame,along with fastness testing,washing instructions for final product tagging . ANSUN MULTITECH INDIA LTD . New Delhi,G.M. PRODUCTION Oct 2014 to Nov.2017

Handled production,planning,technical support with administrative control of high fassion textile zippers unit & Zinc fastener unit.

Drow the production plans, indented the roto and tex polyester yarns,for narrow width tape weaving,Polyester monofilament for coiling,polyester cord for tape gripping &sweing threads for assembly stitching of tape & coil on modern stitiching mcs. This is the CFC ZIPPERS.

Handled the polyester cfc zipper dyeing as per customerised shade on HTHP dyeing mcs .The daily volume of dyeing cfc zippers,polyester tape for metal zippers & plastic zippers 4 T.

Handled matel zipper manufacturing process on Y-type,Euro type teething mcs

,with seqence process of brushing, matel-surface finishing (chemical treatment

),Heat setting &waxing .

Handled the Zinc dye-casting,for zipper slidders,Bucle,Dog hook, Razor cap,& other bag fittings -customerised metal labels .

Handled the zinc surface finishing,by chemical treatment of plattings like nikel finish,gold finish,gun metal finish & other cstomerised finish.

Handled the slidders painting dept,subseqent process of phosphating,drum printing

, laquoring &Heat cureing .

Handled the vertical injection moulding mcs for teething of plastic zippers & plastic slidders manufactureing process.

Handled Colour mixing process in injection moulding for manufactering customerised shade of plastic theeth and slidders.

Handled Finished zipper and slider assembly process,for all cfc,metal & plastic zippers,like open end,close end zippers .

YKZ ZIPPERS FASTENER PVT LTD,KOLKATA-G.M.

Jan.2010 to Oct-2014

J. J .SPECTRUM SILK, KOLKATA (A 100% EOU UNIT OF J.J. EXPORTER)

ASST. MANAGER -DYEING- FROM JAN-2001 to SEPT 2002

MANAGER -DYEING FROM OCT-2002 to Dec 2009

Handled,the,yarns,dyeing,of,SILK,WOOL,COTTON, LINEN, BAMBOO, POLYESTER & its blends for consumptions on 24 nos donier regid repair looms with 2400 hook jaquards. hi Handled fabrics dyeing,finishing of home furnishing plain and jaquard fabrics for curtains, cushion covers & diect export of customrised finish fabrics. Handled operations on MEZZERA SPRAY ARM DYEING M/C, PLC OPERATED — ITALY. SWASTIK SPRAY ARM DYEING M/C, HTHP CONE DYEING M/C, PLC OPERATED-INDIA, GUANGZHO TUNGSHING,SPRAY ARM DYEING M/C PLC OPERATED CHINA,LUXMI RF DRYER —30/8 — INDIA.,STEAM DRYER - INHOUSE BULIT.,HYDRO EXTRACTOR — SWASTIK INDIA AERO-1000 & PADDING MANGLE

—CUSTER ITALY, DALL STENTER —(6 CHAMBERED ) INDIA SOFT FLOW DYEING-M/C.,COLOUR MACHING SOFTWARE.& SPETROPHOTOMETER -MINOLTA

& DATACOLOUR.

MAJOR ACHIEVEMENT:- .

Achieved Targeted Production & highest production awards.

Eastablish 1T Polyester sewing threads unit,for consmuption in own home furinshing & high fashion garments unit in Bangalore.

PATHI PRINTS,BANGALORE,-Asst.Manager

Dec-1996 to Dec-2000

LANOVA SILK LTD,BANGALORE,MANAGER DYEING

JAN -1994 to NOV-1996

ACADEMIA

B.Sc. silk. Tech (Text. Chem.) 1989-93 Bihar Institute of Silk & Textiles, Bhagalpur University, First Class1st (gold medallist)

B. Sc Botany Hons, 1988-89 Bhagalpur University, First Class IT CREDENTAILS

Ms Doss, MS word, MS excel, MS access,. Power Point presentation SAP operation, CCM software operation & Maintenance

PERSONAL DOSSIER

Date of Birth: 2" June 1968

Language Proficiency: English, Hindi Bangala

Passport no. - F7706385

Father's Name:: Late Dr. D. N .THAKUR

Mother's Name: Late .SHUSILA DEVI THAKUR

Permanent address: M.N.CHOWK, NATHNAGAR, BHAGALPUR -812006(BIHAR) Signature

Rajeev Ranjan Nirala

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