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Instrumentation Technologist

Location:
Kitwe, Copperbelt, Zambia
Posted:
July 16, 2021

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Resume:

CURRICULUM VITEA

Name: ERNEST PHIRI

Profession: INSTRUMENTATION TECHNOLOGIST

Address: ** ****** **** ******* ******** Kitwe

Tel: 77732

E-mail: phiriernest70gmail.com

SUMMARY

Enthusiastic Instrumentation Technologist eager to contribute to the team success through hard work, attention to details and excellent organisation skills. Clear understanding of installation, Calibration, maintenance and repair of electrical electronic as well as pneumatic Instruments. SKILLS

• Conventional Engineering practices

• Adaptability

• Industrial Control Troubleshooting

• Good Verbal and Written Communication

• Safety regulatory Adherence

• Teamwork

• Problem solving Skills

• Results Oriented Skills

WORK HISTORY

2017-07 - 2020 -01 Sectional Engineer Instrumentation Chambishi Metals Plc, Kitwe Zambia

• Carried out day – today duties accurately and efficiently in both refinery plant equipment as well as the medical equipment at Chambishi Metals.

• Provided day-to-day technical support on process control systems and its related task

• Quickly learned new skills like leadership skills and applied them to the daily tasks which improved efficiency and productivity in the section.

• Proved successful working within tight deadlines and fast paced atmosphere especially when the company was below target of production.

• Used critical thinking skills to break downs problems, evaluate solutions and made decisions based on the evaluations. Shortened the breakdown down time.

• Performed duties in accordance with all applicable standards, policies and regulatory guidelines which promoted safe working environment.

• Performed Electrical Safety inspections and performance Assurance inspections. Installed

• Exceeded goals through tasks prioritization and great work ethic and assisted medical section with budget planning and recommendations on cost effective replacement alternatives for outdated issue prone equipment.

• Performed routine and specialized tasks in the repair and maintenance of instruments and controls involved in the production of the end product.

• Coordinated allocation of nursing service equipment and supplies within facility and established guidelines for efficient, economical use.

• Participated in continuous improvement by generating suggestions, engaging in problem solving activities to support team work which contributed to solving problems in shortest way possible,

• Identified areas of concern with critical issues, analysed the information of the areas and provided solutions to the problems thus increased the availability of critical machines like the Larox Filtrate machine, Stripping Machine, ABB Rectifiers, Steam Boilers etc.

• Resolved problems, improved operations and provided exceptional service.

• Developed and maintained courteous and effective working relationships with production crew which helped improving in resolving problems.

2009-09 - 2017-07 Instrumentation Supervisor

Chambishi Metals Plc, Kitwe Zambia

• Minimised machine down time to 98 percent by maintaining inventory of spares and supplies in house and on budget.

• Read, interpreted and directed others with regard to electrical instrumentation plans, specifications, blueprints and schematics.

• Evaluated ways to reduce costs such as overtime occurrence and external services like out sourcing.

• Conducted investigations to determine the causes of trip and similar events and develop measures to avoid recurrence.

• Develop unique daily safety meetings for 14 crew members, resulting in the zero recordable accident rate in the entire section for over 10 years.

• Monitored safety compliance to maintain strict standard and protect team members from injuries.

• Supervised, directed and participated in Installation, calibrations, maintenance and repair of all field instruments such as Automatic Valves, Pressure, level, Electromagnetic flow meter, PH transmitters, Conductivity meters, Gas Analyzers, Temperature and many more instruments.

• Managed efficiently team members of up to 14 employees to keep the plant instrumentation and control system operate to standard.

• Worked with production department to meet product quantity and quality goals.

• Evaluated the final results to determine the quality levels and isolate root cause of any identified faults.

• Adjusted and repaired PLC (Allen and Bradley and Siemens).

• Shrunk knowledge gaps with on-going training and close technician mentoring for new and less experienced team members.

• Assessed Technicians work and improve performance with troubleshooting and problem solving approach.

• Optimised supply levels to keep stock of critical spares within the ideal parameter for expected needs.

• Kept a watchful eye on the equipment inventories, optimizing work readiness and aligning supplies with specification for each job.

• Contributed to development, implementation and execution of maintenance programs for Chambishi Metals refinery plant.

• Monitored equipment, tools and system upgrades to compile data into detailed reports for upper management.

• Organised on-going maintenance schedules to boost system performance.

• Working experience on DCS, SCADA and RTU, PLC – Allen and Bradley, Siemens, Honeywell, RsLogics4000, Tri station 1131, and worked on Device net protocol. 2002-01 – 2009-09 Instrumentation Technician

Chambishi Metals Plc, Kitwe Zambia

• Conducted troubleshooting procedures and root cause analysis to determine the causes of the problems

• Cleaned and adjusted instruments to the required operating standard.

• Provided validation, inspection, repairs and maintenance on clinical biomedical equipment.eg Portable Autoclave machine, Infant Incubators Anesthesia machine, Scales etc.

• Inspected, tested and calibrated medical equipment before installing.

• Performed curative, preventive and predictive maintenance, loop testing, repair, and calibration of various types of field instruments in Roaster and Acid plants, Copper SX, Zinc SX, Cobalt processing plant, Larox Filtrate Machine, Stripping Machine, Lime plant, Boiler plant, Belt Filtrate plant and ABB Rectifiers.

• Commissioning of all instrumentation equipment during scheduled shut downs.

• Maintenance of control systems

• Skilled in reading Engineering drawings, Loop drawing, P & ID drawing and hook up drawings.

• Good experience in Installation and calibrating of different types of electronic and pneumatic instruments .( brands like yokogawa, Rosemont, Foxboro, Sick Smart instruments, Fisher, ABB, Honeywell etc).

EDUCATION

• 2013-03 - 2017-08 Diploma In Instrumentation

Northern Technical College - Ndola Zambia

• 1993-01 – 1997-12 Craft Certificate in Instrumentation Kitwe Trades School – Kitwe Zambia

• 1988-03 - 1992-11 Grade 12 School Certificate

Munali Secondary School – Lusaka Zambia

ACCOMPLISHMENTS

• Supervised team members of 21 staff members comprising of 3 supervisors and 18 technicians for Chambishi metals refinery plant (Roaster and Acid Plant, Copper circuit plant and Cobalt Circuit plant).

• Reduced weekly team labour by 49 percent when multiple process improvements that were implemented successfully.

• Collaborated with the team of 10 technicians in the development of Roaster and Acid plant rehabilitation project which was commissioned in time with minimal hiccups.

• Repeated commended for working in a safe, efficient and accurate manner which led to my promotion of a Supervisor.

• Saved the company approximately $70000USD in the new system cost by maintaining lowest cost of maintenance in the year 2017 – 2018 budget. This was achieved by having proper and efficient scheduled maintenance and keeping the instrumentation control system in top working order.

• Increased team productivity by training and mentoring new and old technicians especially in line of best troubleshooting techniques which brought about increase in equipment availability. REFEREES

1. William Thindwa – Head of Automation and Information Technology Chambishi Metals Plc Tell +209******** or +209******* e-mail William.thindwaergafrica.com 2. Augustine simusokwe – Head Of Roaster and Acid Plant Chambishi Metals Plc Tell +209******** E-mail Augustine.simusokweergafrica.com



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