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Saudi Aramco Power Plant

Location:
Madurai, Tamil Nadu, India
Salary:
30,000 Rs and above
Posted:
July 15, 2021

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Resume:

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ILAVARASAN MUNIYAMUTHU

QA/QC MANAGER

Technical Competency and Strength in the areas of Piping, Welding, NDT & QMS. adnrd5@r.postjobfree.com +91-938**-*****.

Profile Summary

I have a strong academic background with over 20 years of work experience In Piping, Welding, NDT & Painting Inspection activities in Oil and Gas,Powerplant and petrochemical field. I am able to work in a multicultural environment and having good experience in Quality Inspection and Quality Control including WPS & PQR Preparation for various material grades and types. A good knowledge and work experience in Fabrication shop, Welding, NDT, Heat Treatments, Material Handling, Structural work & Piping as an Engineer QA/QC Mechanical. Skilled in Fabrication, Erection & Inspection procedure for super critical thermal power plants and oil & gas petrochemical division as per various types of ASME stamps & codes. Effective communicator & team leader with strong analytical, problem solving & continuous learning skills. Advice service contract personal in talking appropriate corrective & preventive action on NCR. Education

Diploma in Mechanical Engineering April 1989

DOTE, V.D.P. College, Nagapattinam, and Tamilnadu, India. First class with honors and Aggregate of 71%

Certifications P

AWS-CWI (Certificate # 15072831)

Welding Inspector

ASNT Level II (PT, UT,MPI, RT)

QMS ISO 9001-2015 Lead Auditor (Certificate#TVEQ12013125) Familiar in International Codes & Standards

ASME - B31.1, B31.3, B31.4, B31.8, B16.34 & U, R Stamps. ASTM - A106, A126, A182/A182M, A333 & A335 & API – 570, 610, 5L, 6D & 1104. ASME - Sec. I, Sec. II, Sec. V, Sec. VIII, Sec. IX. AWS - A2.4, A5.01, B1.1, D1.1.

Saudi Aramco Standards - SATIP-L-350-02, SATIP-L-350-01, SATIP-L-052-01. Saudi Aramco Standards - SAES-A-004, SAES-007, SAES-L-105, SAES-109, SAES-L110, SAES-L-150, 2 P a g e

SAES-L-350, SAES-H-200-SAES-W11.

Saudi Aramco Standards - SAEP-327, SAEP-351, SAEP-381, SAEP-1150. Carrer path

EDGE Quality Inspection Services (EQUIS)

Designation: QA/QC Manager Period: April 2020 to till date Roles & Responsibilities :

Lead and manage the QA/QC team and expertise to the overall Quality Management System, policies and standards to support proper and smooth execution of all quality related activities in meeting the specified standards and requirements.

To implement preventive measure and corrective action for non-conforming products. Able to demonstrate implementation, documentation & monitoring experience in the development & application of ISO 9001 -2015.

Reviews, comments and approves the vendors Quality Control Plans. Manages project audit program;

Prepares and implements the project inspection strategy to cover all project phases. Reviewing Project Quality Plans (PQP) and advising client on improving it by incorporating industry best practices

Providing dedicated resources to implement the PQP, in the form of Third-Party QC services Providing experts to troubleshoot construction Quality related problems. Advisory on establishing Quality Management System throughout the organization, transcending beyond project Quality.

Training client resources on NDE, Quality Management principle and practices in construction To Monitor our third-party Surveyor and review their reports and submit to the client. NATIONAL CONTRACTING CO. LTD-CD, SAUDI ARABIA.

Designation: Asst.QA/QC Manager Period: Nov 2010 to Mar 2020 Roles & Responsibilities :

Implement the QC management system at site as per ISO 9001:2015

Well Known about Erection & Inspection procedure for Axillaries of Turbine Generator, Heat Exchangers, Critical piping, Condenser, Deaerator and Static & Rotary Equipment’s. Implement Central Quality & Quality activities at site (Such as Site NCR Portal / Contractor evaluation / Customer Feedback / Quality Circle etc.)

Directly involved in welding P91,T91,P12,T12,T22,P11,P22, Stainless Steel & Carbon Steel and monitoring its pre-heating, post weld heat treatment cycle, NDT & hardness. Prepared & Approved of WPS/PQR and Welder Qualification at site as per various types of ASME codes. Monitor the implementation of the approved site FQAP and approved Procedures. Co-ordinate with the customer’s representative on all quality matters. Co-ordinate/ Witnessing for inspectors, NDT on site with all the site sub-contractors and vendors. Support to Project Quality Lead / Team at HO in preparation and approval of filed QCP, ITP, FQAPs and site Procedures with Customer / consultant.

Distribute relevant QA/QC documentation to site sub-contractors and ensure its strict compliance. 3 P a g e

Verify that the quality related site activities are in accordance with the applicable codes/ standards/ procedures / contract requirement.

Participate in the site internal and external site audits. Co-ordinate all the quality site inspections through the site QC Engineers. Maintain project Quality documentation & Engineering Documentation for the construction phase and compile for as-built hand over to the customer.

Control all non-conformance reports (NCR) and undertake remedial action. Follow up for IMS audit findings including corrective and preventive actions with concerned and site construction manager.

Control calibrated measuring & test equipment used in the project and ensure latest. Complete site quality control instructions and action remedial responses. Major Clients Projects:

Saipem, Petro Rabigh, Saudi Arabia – UOSP PROJECT. (May 2016 to Mar 2020) Hyundai, Jeddah–JEDDAH SOUTH THERMAL POWER. (Nov-2015 to May 2016) Sabic-Daelim, Saudi Arabia–SAUDI ELASTOMER PROJECT (Apr-2014 to Oct-2015) Aramco, Daelim, Saudi Arabia– YASREF REFINERY. (Oct-2013 to Mar-2014) Alghanim,KNPC,Kuwait –MINA AL-ZOOR POWER PLANT (Nov-2012 to Oct-2013) Hyundai,GE,Kuwait–SABIYA POWER PLANT (Nov-2010 to Oct-2012) Carrer path.

2) DODSAL ENGINEERING & CONSTRUCTION PTE. LTD, QATAR. Position: QA/QC Engineer (Piping) Period : Sep 2007 to Dec 2009 Client: RASGAS, TECHNIP, QATAR.

Roles & Responsibilities :

Co-ordination with QC piping & welding inspector for weekly repair rate & other issues. To Monitoring the Welding consumable & their control procedure as per client specification Preparation of pipe spool drawings for shop fabrication and field erection works, indicating shop weld and field Weld limits.

Visual inspection of weld passes before, during and after welding. Coordinating with customers and third parties inspection agencies. Frequently monitoring of handling of electrode consumables. Site supervision and implementation of job as per drawing and specification of the project. Marking Tie-in points at existing pipelines of the unit as per the P&ID’s and isometric drawings. After completion of Piping System, to check the Visual inspection of welding, piping supports, air vent and drain 4 P a g e

line for preparation of Hydro testing as per ITP.

Fully involved in the Test package and coordination with clients To Conduct the Daily & Weekly meeting for Test package completion To generate site related Technical queries to client as per the site requirement. Co-ordination with Client for clearing entire Piping system including Mechanical Clearance. Co-ordinate the inspectors & construction for closing the PMCC of YES punches & No punches Preparing the QA/QC final dossier for hand over the piping system to client Carrer path

3) VIJAY ENGINEERING CONTRACTORS –CHENNAI, TAMILNADU, INDIA Position: Piping Supervisor Period : Apr 2002 to Jul 2007 Roles & Responsibilities:

Supervising all the work carried out at my site including grouting & structural work. Monitoring daily and weekly progress of fit up, welding, and NDT clearance. Preparing bill of material as per the isometric drawing. Checking marking and layout, orientation aspect, assembly as per drawing. Supervising the workers and allocating work handling capacities. Carrer path

4) SUN MICRO PRECISION AND AUTOMATION PTE LTD,SINGAPORE Position: CNC Operator Period : Nov 2000 to Jan 2002 5) MURUGA AGENGIES, NAGAPATTIANM, Tamilnadu, India. Position: Mechanical Maintenance Engineer Period : Sep 1999 to Jul 2000 Carrer path

6) CONSOLIDATED CONTRACTING COMPANY (C.C.C) W.L.L LTD. SAUDI ARABIA. Position: Piping Charge hand. Period : Jun 1995 to Jun 1999 Roles & Responsibilities:

Supervising all the work carried out at my site including grouting & structural work. Monitoring daily and weekly progress of fit up, welding, and NDT clearance. Preparing bill of material as per the isometric drawing. Visual inspection of in-coming material, welded parts, fabrication parts Inspecting the joint Fit up, Bevel angle, Root face and Root gap. 5 P a g e

Checking marking and layout, orientation aspect, assembly as per drawing. Supervising the workers and allocating work handling capacities. Carrer path

7) TAMILNADU AGRO SERVICES, MAYILADUDURAI, Tamilnadu, India. Position: Supervisor Period : Apr 1991 to Jul 1995 8) SRP TOOLS LTD, Thiruvanmiyur, Chennai, Tamilnadu, India. Position: Supervisor (Apprentice) Period : Mar 1990 to Mar 1991 Strength

Strong experience in inspecting the Piping, welding processes and materials. Familiarity with welder qualifications, materials and the limitations of weld testing. Ability to maintain relations with the customers and coworker. To attend progress review meeting with client and main contractor. To conduct the tool box meeting with their work forces on daily basis for allocation of jobs and safety awareness and usage of PPE during working time.

Suggesting in the resolution of technical queries arising on site. To avoid any repair work by improving the quality of work. Study of Detailed Drawings: (GA, PLOT PLAN, KEY DRG, P&I DIAGRAM, FLOW LINE ROUTING AND ISOMETRIC DRAWINGS).

Personal Details

Nationality : Indian.

Language Known : Tamil, English, Hindi, Malayalam, Arabic Date of Birth : 24 June 1971

Sex : Male

Marital Status : Married

Father Name : Mr.P.Muniyamuthu

Passport No : U0579734

Validity : 26.11.2029

Notice period : Available/ immediate

Affirmation

I hereby declare that the above mentioned details are correct to the best of my knowledge and I bear the responsibility for their correctness.

Yours Sincerely,

Place: Tanjore

Date: 23.03.2021 ILAVARASAN M



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