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Ganesh Babu Muthuramalingam

Ramanathapuram-623504 E-mail – adnqhe@r.postjobfree.com

Tamil Nadu – India. Mobile :+916*********

Passport No: S1520248

Career Objective:

A challenging position as a quality professional, where my experience, education and accomplishments will contribute to the success of the organization. Academic Qualifications:

B.E in Mechanical Engineering, Anna University (First Class) – 2007 to 2010

Diploma in Mechanical Engineering, DOTE (First Class) – 2004 to 2007 Professional Qualifications:

IWE (International Welding Engineer) for RWC (Responsible Welding Co-Ordinator).

(Diploma No. IN/IWE/11100011)

NDT Level-II in (PT, MPT, UT & RT) as per SNT-TC-1A of ASNT.

(CERT. No. PT, MT, UT & RT - 090812)

IRCA certified Lead Auditor (ISO 9001-2015)

PCN Level 2 Radiographic Interpretation (RI)

Saudi Aramco Approved Mechanical Inspector (SAP No. 70017989) Career History:

MCDERMOTT EASTERN HEMISPHERE LTD, Qatar- Apr 2019 to Aug 2020 Designation: Senior Metallurgy Engineer

Project: Bul Hanine Re-development Phase1B – Qatar Petroleum Project: NFPS I1 P1 – Qatar Gas

Witnessing PQRs and WQT of subcontractors with reference to project specification and relevant codes.

Review the welding procedures and welder qualification certificates of subcontractors / Vendors with reference of project specification and international standards.

Identifying the required welding consumables and coordinate for consumable qualifications as per Project specification requirements with reference of international standards.

Provide training to welding foreman and welders regards project requirements before starting the fabrication.

Auditing subcontractor facilities with reference of company procedure and project requirements.

Submitting the Welding documents for Client review and approval by incorporating the comments.

Providing offshore assistance related to welding queries without any delay.

Assisting on JV yard development by preparing Welding related procedures for ISO certification.

Providing estimation of Welding Procedures, Consumables and Welder Qualification for new project bidding.

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SEMCORP MARINE OFFSHORE PLATFORMS (SMOP), Singapore- Feb 2016 to Mar 2019 Designation: Welding Engineer (IWE)

Project: Hornsea 2 Offshore Wind Farm Project

Project: Culzean Field Development–HPHT with >60% of CRA Materials Project: Johan Castberg FPSO Living Quarters

Project: Karish and Tanin FPSO project

Contract Review – Welding capability and associated activities of the organization.

Design Review – Relevant welding standards, joint location with relation to the design requirements, access for welding, inspection and testing with joint details, quality & acceptance requirements for welds.

Materials – Weldability of the parent material, any supplementary requirements in the material purchasing specifications including the type of material certificates, identification, storage and handling of material, traceability.

Consumables – Compatibility, delivery conditions, any supplementary requirements in consumable purchasing including the type of consumable certificate, identification, storage and handling of consumables.

Production Planning – Suitability and preparation of WPS, PQR, WPQ and approvals, work instructions, suitability and validity of welder approvals, production weld test requirements, welding inspection requirements, environmental conditions, health and safety.

Preparations and issue of Applicable welding procedure and Weld plan.

Prepared Welding Procedures, repair procedures for various Materials such as CS, SS, LTCS, High strength steels, DSS, SDSS, 6Mo, Alloy 625 and Titanium alloy.

Constant Monitoring and control of shop & field welding activities such as Material verification, pre-weld inspection, pre-heating, application of approved welding procedure, extent of welder’s qualification, proper storage/handling of welding consumables, in process welding surveillance, Welders performance, rejection rate, PWHT, Hardness test, PMI and control of NDT to the appropriate line class requirements.

Co-ordinates with personnel of other agencies, engineering personnel, or clients to exchange ideas, information, or offer technical advice concerning welding matters.

Sub-Contracting – Suitability of subcontractors. Reviewing subcontract packages as per project and Client specification requirements.

Preparing Weld Summary and Welder Rejection Rate with reference of Project Scope and standard.

Apply knowledge of production specifications, properties and characteristics of metals and metal alloys to develop welding techniques, procedures, and application of welding equipment to problems involving fabrication of metals.

Develop and test new fabrication processes and procedures, improve existing or develop latest welding equipment materials and techniques for possible application to shop welding practices or production processes.

Assisting Quality Manager to solve the Welding related issues and close out the NCRs.

Assisting and Coordinate on Welding related ISO 9001, ISO 3834-2 and project facility audits.

May perform experimental welding to evaluate new equipment, techniques, and materials.

Coordination / Witness for NDT / Destructive testing activities with sub-contractor or clients and radiographic film interpretation.

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PETROLEUM CHEMICALS AND MINING COMPANY LTD (PCMC), KSA - Jun 2013 to Nov 2015 Designation: QA/QC Engineer – Welding

Projects Handled – 1. Luberef Yanbu Refinery Expansion Project. 2. IBN RUSHD-II (Arabian Industrial Fiber Company) U&O Project 3. MARAFIQ Project RO-4, Jubail - EPC

Prepare and Developing Welding Procedures as per project requirements with reference of relevant standard and Client specification.

Qualifying Welder as per project requirement with approved third party and maintaining the continuity record for each Welder with their NDT performance.

Selecting suitable welding consumable with considering Chemical, Mechanical properties and conducting receiving inspection with proper notification.

Preparing and developing Inspection Test Plan (ITP), NDT procedures and implementing the same after approval.

Preparing and Reviewing Quality plan with reference of ISO documents and Schedule Q.

Assignment and Instruction of welders, use or function of equipment and accessories, welding consumables and auxiliaries, application of tack welding, welding process parameters, intermediate testing, method of pre-heating and post weld heat treatment.

Assisting Quality department to solve and close out the site observations and NCRs.

Testing – Visual examination, completeness of welding, weld dimensions, shape and tolerance of the welded components, joint appearance.

Piping Line check with P& ID diagram.

Preparing hydrotest Packages, Punch list.

Coordinating hydrotest for piping & Valves (Seat & Body).

Maintaining calibration records for inspection equipment’s, Welding Machines, baking and drying ovens.

DIAMOND ENGINEERING CHENNAI PVT LTD, Chennai, India - OCT 2011 to May 2013 Designation: Welding Engineer

Projects Handled: Heavy Industries Structural, Structural equipment’s, Mining Industry structures and Boiler accessories for Clients L&T, BHEL, Siemens Vai, Regen Powertech, Cladius Peter, FSL Smith and Transmin Australia.

Select and developing suitable welding Procedures as per project requirements and getting approval.

Qualifying Welder with approved third party and maintain continuity record.

Estimation and selecting suitable welding consumable with meeting project requirements, Quality and cost.

Daily surveillance on workshop and Welding consumable stores.

Conducting calibration for Welding machines and equipment’s with maintenance department and maintaining the records.

Developing new techniques and equipments to increase the quality and productivity.

Assist and coordinating management in ISO 9001 and Project facility audits. Page 4 of 4

BHARATH HEAVY ELECTRICALS LIMITED, Trichy, India- Jun 2010 to Oct 2011 Designation: Quality Engineer – Welding

Projects Worked: 1. NPCIL - 700MW Steam Generator for Nuclear Power Plant. 2. BARC - R& D Project (Portable Nuclear Steam Generator with Exotic Materials).

Welding Surveillance of various welding processes like SMAW, GTAW, SAW of all the material including Exotic materials.

Preparation of Weld location list, Welding procedure plan, procedure qualification test, Fabrication test coupon as per ASME code.

Preparing Welder Qualification list and updating the same.

Controlling and issue of welding consumables by SAP and preparing welding consumable allocation list.

Follow up of welding jobs at workshop and preparation of welding sketches by AUTOCAD.

Documentation for obtaining ASME N/NPT certification. Familiar International Codes:

ASME section II : Part A - Ferrous Material Specifications.

: Part B - Nonferrous Material Specifications.

: Part C - Specifications for Welding Rods, Electrodes, and Filler Metals.

ASME section V : Nondestructive Examination.

ASME section VIII : Construction of Pressure vessels.

ASME section IX : Welding and Brazing Qualifications.

AWS D1.1/D1.1 : Structural Welding Code – Steel.

ASME B31.3 : Process Piping code.

DNV OS F 101 : Submarine Pipeline System

DNVGL OS C 401 : Fabrication and testing of offshore Structures

EN ISO 9606-1 : Welder Qualifications.

EN ISO 15614 : Welding Procedure Qualifications. Software Skills:

Skill sets in Auto CAD, Pro-E and MS Office.

Place : India

Date : 09/03/2021 (M. Ganesh Babu)

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