Executive Profile

Education

Leadership & Value

Key Impact Areas

Soft Skills

Domain Expertise

Mechanical: Managed Installation, commissioning, qualification, Validation, Operation & maintenance of Pharma, FMCG & Construction machinery Maintenance of Spray dryer, Roasters, packaging machines, separation equipment, vessels, Boilers, condensers, multiple effect evaporators.

Compliance to Quality: On hand working & managing GMP, GEP through tools like RCA, Failure Mode Effects analysis, Quality related Engineering documentation preparation, review, approvals, co ordinating with Quality function. Preparation of URS,FRS, SDS, HDS, DQ, IQ, OQ, Component Criticality Assessments, Computerized Maintenance Management Systems, Scheduling and execution of PM

Utility: Managed installation, Operation, & Maintenance of Boilers, TFH, Ray burner,Air heater, Chillers, Compressed air systems, Water purification systems, RO plants, ETP & STP, purified water generation & distribution systems, cooling towers .

Electrical: Design, Engineering, Detailing, procurement, installation, commissioning, Sub station 66kV HTyard, 33kV HT yard, 11KV HT yard, 66 kV transmission line, 33kV Cable work, 11kV Cabling works, HT DG & LT DG, Breakers like SF6, VCB, ACB’s, AMF panels,PCC, MCC, Transformers, Motors, PLC trouble shooting, power factor control panels, 0.5MW solar panels,Motor Control Centers, Contactors, Relays, Circuit breakers, HT & LT Transformers, Substation. Preparation of single line diagrams, power, Earthing and lighting layouts, cable schedules for both HT & LT systems, specifying electrical equipment’s and defining electrical control systems. Hands on experience in 10 MW TG set.

Instrumentation: Design, Engineering, Detailing, procurement, installation, commissioning of Instrumentation for measurement of Energy, Flow, Temperature, Pressure, Relative Humidity, PH, ORP, Conductivity, Different types of ON/OFF valves & control valves,Pneumatic actuated control valves, Electrical motorized control valves, actuated air dampers, Differential pressure switches, flow control through VFDs, control valves. Resposible for plant Instrumentation calibration activities. Weigh bridge systems

Software: Hands on experience AB VFD’s, Siemens VFD,Siemens MC & VC drives, Rock well software PLC5, SLC500, RS logix 5000, Siemens S7 software, Wonder ware, Wincc, Ethernet, control net & profibus networks

Project: Sucecssfully completed greenfield project to India Gypsum plant in Bangalore; handled responsibility of Utilities, 66kV HT yard & 66 KV transmission line, PCC, MCC, Transformers, Plant MCC’s, DG’s, Plant lighting & Cable design, Engineering, Detailing, procurement, installation, commissioning, snag closure & handing over to operations.

Handled Brown field projects like coffee, Noodle plant, Boiler, RO Plant, ETP & Water plant.

People management: Presently leading a team of 5 managers (4 GSK & 1 FM contract) & 10 technicians (5 GSK & 5 FM Contract). Following GSK GPS ways of planning the activities, daily team performance assessment through Tier Accountability Meetings, getting the activities listed from each manager & technicians, helping them to plan, prioritize & execute as per the business requirements

Career Timeline (Recent 4)

Previous Organizations

Oct’03 - Jun’04 with AstraZeneca pharma india Limited, Bangalore as Trainee Electrical Engineer

Dayananda K.S.

Strategic Planning & Leadership Project Management Erection & Commissioning Operations & Maintenance

E-mail: adnq87@r.postjobfree.com Phone: +91-988*******

Target Industry: FMCG, Pharma Industry, Engineering & construction, any Manufacturing sites

Location Preference: Anywhere India.

Versatile, accomplished & goal-oriented professional with over 17 years of experience in Design, Operations, Maintenance, Cost Optimization, vendor development, spare parts management, Liaison & Coordination and People Management with proven track record of delivering consistent results through adept leadership and application of sound management practice

Over 7.8 years of experience: FMCG Coffee & Noodle plant Electrical, Instrumentation & Automation system of entire plant, Breakdown & machinery maintanence & brown field projects, worked in close association with Quality & Production departments meeting the Quality & Engineering guidelines. Faced regulatory audits.

Over 5.6 years’ experience: Green field project and Maintenance of Gypaum board plant from concept to completion. Detail engineering, Procurement, vendor selection, FAT & SAT, Contractor management, OEM Management, Erection, Installation & Commissioning.

Over 2.2 years of experience: Plant maintainence, trouble shooting and brown filed projects in Chemical & textile industry. Up keep of plant, Kaizen, WCM ( PM Pillar), 5S,Upgradation of plant. Spare management.

Over 1.2 years of experience: Maintaining of Electrical, Instrumentation & Automation system of entire plant & up gradation projects, managing the team of Assistant managers & engineers and maintenance contractor people, reducing the breakdowns, vendor developing, spares & energy management Pharma installation, maintenance, trouble shooting & performance monitoring. Maintaining the GES standards,

Designed and implemented different systems for monitoring and enhancing maintenance procedures to increase equipment effectiveness in addition to applying and improving the preventive maintenance

Recommended modifications to minimize escalations / breakdowns, reduce rejection, realize operational efficiencies, control variability, costs & reduce product cycle time

Maintenance of Plant machineries & Utility systems.

Proficient in managing diverse range of project activities such as process & equipment selection, conceptual design, layout review, Detail Engineering, tendering, procurement, cash flow, capacity planning, process control, cost management & quality assurance

Proven track record of governing technical processes & KPI’s, MTTR &MTBF work instructions & SOPs and supervising periodic maintenance of various equipments

Experienced in liaising & coordinating with vendors, clients, consultants & other external agencies, statutory licences, renewals, interacting with Govt offices

Analyzed process steps to simplify & increase the productivity, reduce man-hours required for operation, conducting interdepartmental meetings form cross functional teams to identify bottlenecks in process & fix them

Performed field evaluation, monitoring and facility inspection; drafted reports to ensure compliance with established plans, specifications, contract documents and other technical documents

Result-oriented, self-driven leader and collaborator with proven aptitude to analyse, structure, negotiate / document complex transactions, formulate / implement strategies and achieve operating goals while balancing risks

Communicator

Analytical

Innovator

Motivator

Saint-Gobain Gyproc India Limited, Bangalore

Nestle India Limited

Harihar polyfibres, Grasim Industries Limited

Glaxo Smithkline Pharmaceuticals Limited

Glaxo Smithkline Pharmaceuticals Limited

Manager Engineering – Electrical & Instrumentation

•Spearheading a team of 15 including 5 managers & 10 technicians taking care of 11 KV HT yard, PCC, MCC, CCTV, Fire Alarm system, BMS, EMS, Boilers, chillers, HVAC, Fire Hydrant & sprinkler system, 0.5MW rooftop solar panels.

•Analyzing system performance and finding opportunities for optimization of power consumption and maximizing productivity

•Finding out opportunities for automation in order to reduce human interaction with the operations

•Performing root cause analysis of failures and fixing them to avoid or minimize break downs, deviations using RCA tool

•Maintaining history of all equipment & machinery to evaluate performances & access life cycle progress

•Qualification and validation of clean & black utilities

•Preparing, updating and revising Engineering systems related SOPs, work orders, maintenance schedules depending on recurrence of break downs

•Maintaining safety culture at site and transferring knowledge to all employees; adhering to Budget and Inventory Management

•Monitoring the work of execution, erection, material delivery and commissioning; providing the entire maintenance solutions as per requirement; studying drawings and executing the work

•Drafting maintenance project estimates, budgets, schedules, execution plan, daily & weekly work progress report, site progress report and log sheets; keeping the record of the same while maintaning standards

•Analysing and implementing solutions as per the stipulated maintenance schedule and budget; ensuring all aspects of quality management and control system

•Standardizing processes and drafting & communicating reports generated; performing material indenting and tracking for MEP activities

•Developing & executing the operations project with multiple engineers & managers; interacting with project consultants/clients for all site activities

•Applying Predictive maintenance technique to reduce break downs

•Monitoring Statutory approvals, renewals (Electrical inspection points) & Energy reporting

Achievements

•Led the engineering team overcome challenges & in coordination with Quality dept., successfully completed BMS & EMS system.

•Design of Automatic Harmonic filter to reduce the Harmonics of the plant.

•LOTO System developed & Training given to the all the employees.

•VLOP procedures intiated for all process equipment in GSK

•Work permit system developed and training given to all the employees.

•ATEX study done for the entire plant and modifications done as per the ATEX zoning.

•Standardization of Calibration procedures and timelines and Vendor Qualification for Calibration activities.

•TOD tariff inclusion in the Electricity bill in Nestle, which saved approx. 10 Mio/Annum in the Electricity bill.

•Auto change over DG panels operation from manual system.

•Many Energy Saving projects completed in Nestle which used to save Fixed energy of from 45000KWH/day to 35000KWH/Day.

•Involved in TPM PM pillar Implemenation & step change audits

•Capability building - Competency of all the technical staff assessed and training modules and programs organized to improve the competecies.

•Training for contractors on different constructional safety issues in the project site.

•GES implementation at the site like ATEX,Machinery safety, guarding, Implemenation of L1 audits

DOB: 29/03/1981 Languages Known: English, Hindi,Kannada

Passport No: Z5339499, Issue date: 02/04/2019, Expiry date: 01/04/2029

Contact this candidate