MANIBALAN.S

adnncc@r.postjobfree.com Contact no: +919*********.

Skypeid : Manibalan Selvaraj

PERSONAL PROFILE:

Date of Birth:03.12.1988.

Martial : Married

Nationality : Indian

Languages : Tamil, English, (Hindi – Basic).

Passport : L6775825

Address : Thozhuthalangudi, Mayiladuthurai, Nagapattinam Tamilnadu, India - 609808.

ADDITIONAL QUALIFICATION:

Programmable Logic Controller.

AutoCAD (Electrical).

Audio, Video & CD Technology.

Diploma in Computer Application.

COMPUTER SKILLS:

Ms Office (Word, Excel, Power point, Outlook)

Email and Internet.

ACHIEVEMENTS:

Process & safety improvement

Zero Accident

Productivity Improvement

Energy saving improvement

Cost reduction improvement (MTCR)

PERSONAL SUMMARY:

Experience in Erection, Operation, Maintenance, condition monitoring & troubleshooting of Electrical, Mechanical, Hydraulic, Pneumatic and Automation.

Operation and Maintenance of Machine shop, Assembly Line, Utility & Substation.

Experience in Design & Development, PLC & HMI Programming, Auditing documentation, Fire & Safety Management.

Methodology to analyze the root causes, Trouble shooting of machines failure & rectification methods.

EDUCATION PROFILE:

Bachelor of Electrical & Electronics Engineering 2010 – 2013.

Diploma in Electrical & Electronics Engineering 2006-2009.

Diploma in Fire & Safety Management (NILEM)- 2016

Higher Secondary - 2006

PROFESSIONAL EXPERIENCE:

KCALTECH SYSTEM INDIA LPP, Chennai.

SR.ENGINEER/HOD (Electrical, Mechanical & Instrumentation Control)

Installation, condition monitoring, troubleshooting, Operation & Maintenance of Machines, Utility, Substation, PLC & HMI Programming May-2018 to Till.

HAJAR TECHNICAL SERVICES W.L.L, Manama, Bahrain.

ENGINEER, Project Management, Erection, Testing, Commissioning, Operation & Maintenance of Machines, Substation, Utility, PLC & HMI Programming Nov-2016 to May-2018.

CALSONIC KENSEI MOTHERSON PVT LTD, Chennai, Tamilnadu.

MAINTENANCE ENGINEER (Electrical & Safety),

PLC & HMI Programming, Troubleshooting, Operation & Maintenance of Machines, Substation, Utility Aug -2009 to Nov -2016.

RESPONSIBILITIES:

Experience of Computerized Maintenance Management System.

Troubleshoot and Root Cause Analysis of failures ( Why-Why Analysis).

Dismantle, Assemble, Lubrication, Testing, Inspection and trouble shooting of Machinery.

Plan, Design and modifications of installation procedures, guidelines, standards, sound engineering practices, and safety practices.

Erection, testing, commissioning, operation, maintenance, condition monitoring & troubleshooting of Electrical, Mechanical, Hydraulic, Pneumatic and Automation.

PLC, HMI, & SCADA Programming & modification & Relay Panel wiring, modification and trouble shooting in Control Circuits.

Create the interlock for critical Operation and Ensuring proper functioning of various Interlocks and Logics.

Prepare and understand of SLD, Codes, schemes, specifications of electrical & Mechanical systems.

Preparing & scheduling electrical item installation work base on drawing, Material & project specification.

Perform electrical system calculation and studies.

Switching Operations of the substation equipments, to issues and cancel the work permits.

Evaluating feasibility and smooth functioning of proposed schedules, engineering tests and equipments.

Trouble shooting of electrical circuits, control and protection circuits at different type of plants and Substation.

Installing, testing and maintaining electrical equipment and diagnosing malfunctioning electrical circuits.

Install, adjust, modify, verify, calibrate and test operation of power systems, specialized electrical systems and panels, circuitry, Control System.

Master the use of measuring/testing instruments such as ammeters, ohmmeters, voltmeters and testing lamps.

Rewire and install panel boards and switches.

Assemble, install, test, and repair motor controls of all kinds such as starters, stop and start buttons, relays, timers, panels.

Trouble-shoot, repair, and calibrate scale systems, interpret and develop ladder logic diagrams.

Maintain equipment logs that record performance problems, repairs, calibrations, and tests.

Perform scheduled preventative maintenance tasks, such as checking, cleaning, and repairing equipment.

Electrical panel testing and providing certification of proper functions.

Provided technical field support for the installation and coupling of electrical panels with various control systems.

Perform electrical-related wiring and installation for new construction, retrofits, remodels and plant expansions.

Trouble-shoot, repair, and calibrate scale systems, interpret and develop ladder logic diagrams.

Troubleshoot malfunctioning electrical systems including PLC's with the use of electrical prints and ladder logic programs.

Follow procedures emphasizing on Lockout/Tagout and electrical safety.

Diagnose malfunctions using applicable technical publications and test equipment using dial indicators, feeler gauges, and micrometers.

Clean, lubricate, and perform other routine maintenance work on equipment

Read and understand operating manuals, blueprints, and technical drawings.

Repair and replace damaged or worn parts.

Experience in Installation, Maintenance and troubleshooting of pumps, Sensor, valves, Actuators, cylinders, motors and drives.

Proven ability in overhaul / recondition / performance testing of cnc machine including pumps and motors, open and closed loop systems, solenoid-operation, proportional, servo valve, Conveyor, hydraulic cylinder, Oil filtration.

Measuring, cutting, assembling, crimping, and testing hydraulic hoses.

Conduct trend monitoring and analysis of the plant energy performance.

Installation of new equipments & Re Installation of existing equipments.

Maintenance knowledge of new techniques, Upgradation /modifications of existing machines, automation, safety alarms, Poka-yoke, Kaizen, TPM, FMA, CLMS (Closed loop Maintenance System)etc.

Preparation of MTBF, MTTR of critical equipment and preparing action plan for improvement.

Planning, Organizing, Execution and Monitoring Preventive, Predictive, Corrective Maintenance of plant equipments.

ISO Documentation, Vibration Analyzer, Thermograph & report generation, Electrical CADD.

Continuous Improvement, Building Management System, Energy Management System, Waste Management System, Health and safety management, Security System Management.

Provide the proper guidance and training to the team in order to enhance the effectiveness of Maintenance.

Knowledge in creating & adhering to Standard Operating Procedures in line with Manufacturers recommendations for efficient operation of all equipment.

Material handling, cost saving & utilization of manpower & material.

AMC, Vendor Management & Customer Database management.

Development of skill matrix & identification of gaps, Plan and impart training as per skill gaps.

Conducting employee performance reviews (KPI), training record as per plan.

Create and Implement mandatory safety rules, Work permit system, EHS norms and adhere to the same.

Spare Management, Planning & reduce the consumable spares, inventory, budgeting and documentation.

Coordinate with team, client, vendors, suppliers and subcontractors.

Develop budget, estimating, material and cost.

Thorough knowledge of safety standards and compliance, quality standards and systems.

EQUIPMENT HANDLING:

ERECTION, TESTING, COMMISSIONING, OPERATION & MAINTENANCE OF PLANT MACHINERY, UTILITY & SUBSTATION (MEP) EQUIPMENT.

Special Purpose Machines, Extrusion, Injection Molding, CNC, VMC, Robotics, Lathe, Shot blasting, Furnace, Welding, AC & DC Motors, Pump, Starters, VFD, Blowers, Gearboxes, Servo Mechanism & Drives, Stepper motor, Conveyor, PLC, HMI, SCADA, Relay, Filters, Electromagnetic Valves, Sensors, Hydraulics & Pneumatics Machine troubleshooting etc..

Transformers, Reactors, Switchgears, Transmission lines, Feeders, HT/ LT Panels, HT/LT Motors, Capacitors Bank, APFC Panels, Battery Banks & Chargers, UPS, Earthing System, Lightning System, Diesel Generator, HVAC, AHU, Air compressor, Dryer, Gas plant, Cooling Tower, Reverse Osmosis plant (Purified water), Sewage Treatment plant, WTP, E.O.T Cranes, Fire Alarm System, CCTV, Public Address System, Access Control System, Chiller, Fire Fighting Equipment.

DOCUMENTS: ISO, OHSAS, CEIG, PCB, CLMS, MTCR, Spare Management Document, Pareto analysis, Power cost analysis, PM, PDM, CM, TPM, SAP Concept, Project Reports, 3C, 5S, 4M, Breakdown history, MTTR, MTBF, Keizen, KPI, Safety documents, Internal & External Audit Documents.

IMPROVEMENTS:

Process Improvement & Safety:

Involved in Implementing Counter and poke yoke sensor (Hard wiring and Plc Programming).

Energy Saving Activity:

Solar Panel Installation & hard wiring.

Implementation of reflection glasses.

Automatic ON/OFF in Street & plant lighting System.

SMS Project Installation in Furnace.

VFD wiring Modified & programming in control panel.

Modification of cooling system.

Water and wastewater facilities and system expansion and modification.

Cost Reduction Activity (MTCR):

Localize the Materials.

Trained the Multi skill manpower to Reduced the Manpower.

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