Seeking assignment in Manufacturing Engineering with a growth-oriented organization of repute;

preferably in Automobile Industry

PROFESSIONAL SNAPSHOT

A dynamic professional with over 5+ years of experience in Production, Tooling, Capex, Manufacturing Engineering, Production layout designing, New Part development of product in Automobile Industry Spicer India Pvt. Ltd. The company manufactures automotive products like Drive Shafts, Axles and Gears. Provides Driveline and Axle products for Cars, Buses, SUV, MUV, LCV, MCV and HCV. Major customers are Tata Motors, Ashok Leyland, Volvo Eicher, Daimler India, Mahindra Truck & Bus Division.

Expertise in Process design, new machine selection & commissioning, Layout designing, Tooling design & procurement.

AREAS OF EXPOSURE/EXPERTISE

Manufacturing Engineering

Knowledge of Driveshaft technology & Axle technology.

Line leader in the Salisbury Axle manufacturing assembly line.

Product manufacturing process design (PFD Preparation)

Shop floor Layout preparation as per machine layout & manufacturing process sequence

All manufacturing process validation & Revalidation (SPC as applicable)

ISO-9001:2015, IATF-16949:2016, ISO-18001, OHSAS-45000 implementation & sustenance.

AHQC standard implementation & sustenance.

Tooling and capex management.

Monitoring and enhancing the product Quality through KAIZEN & Poke-yoke implementation

RFQ Preparation for various special purpose machines.

Defect analysis for Internal complaints through Problem solving tool like MBF & 8D.

Various new machine Installation by making coordination with suppliers.

Designing, Trial & Installation of Tools, Jigs & equipment (At supplier end & Inhouse).

Change management Adherence – PCN (Kaizen & 4M change) & closure with updating all affecting documents like TFC, Risk analysis, Before after sheet, PSW, PFC, PFMEA, CP, SOP,

PPAP Auditee adherence.

Machine Trial at supplier end, Inhouse commissioning & handover.

B2B (6B) standard Adherence.

PO, PR, Returnable gate pass, FOC preparation & closure. In Production:

Conducting Daily Meeting to communicate production target.

Conducting Weekly cell meeting.

Maintaining 5s & 3c in the cell.

Problem solving activities in Regular line.

Reducing in process rejection.

Responsible for On job training on new recruits.

Kaizen deployment

Handling customer complaints, warranty claims and driving correction action. Kumar Ujjwal

Mobile: +91-701*******

adnm7m@r.postjobfree.com

ORGANIZATIONAL DETAILS: -

Decembe'2011 to July 2015 I worked with Spicer India Pvt. Ltd., Chakan (Axle Division) as Axle assembly line leader.

July 2015 to July 2018 – Undergone full time B. Tech education program sponsored by Anand group July 2018 to till now working as manufacturing engineer –Senior Engineer with Spicer India pvt. Ltd, satara

(Driveshaft Division)

The company is of Machining & Assembling of Axle parts (Chakan Division) And Assembly of Driveshaft (Satara Division)

Tier 1 Suppliers to VECV, TATA, M & M, Volvo Eicher, Caterpillar, Maruti Suzuki. ACCOMPLISMENTS

Best Operating Engineer

Special appreciation for best idea

Recognized by the top management of Spicer India, for outstanding performance in setting up a system to manage changes.

Recognized as a Helping hand, productivity venture of Spicer India.

Implemented lean manufacturing to increase the production of bearing cup assemblies by 30%

Implemented an online driveshaft packing system for reduction of packaging lead time by 37%.

Awarded with Shooting star award from Top management in annual ceremony

Awarded with Transformation & Innovation award for In house Bearing cup assembly machine design & manufacturing with better process control TRAININGS and Achievements

Undergone full time B. tech education program sponsored by Anand group for operating engineers based on performance

Project management by soft skill training

Advance Project management by soft skill training

Jigs & fixtures by NTTF

Undergone Problem solving skill Conducted by Anand group.

Undergone PFMEA training conducted by Spicer India.

Undergone MBF training conducted by Spicer india. PROJECT ACCOMPLISHMENT

Productivity Improvement by 10% - (2015)

1. Common Tool design & implementation for End Off Line Testing machine (Set up elimination – Common holding tool for Companion flange & End yoke) 2. Assembly line conveyor length reduction & End Off Line testing machine shifting by 1.5 meter.

Mechanical lab Layout design for university lab instruments allocation (2017)

Panting process optimization & Axle BOM design for all models for material & Plan tractility.

(2018)

Bearing cup assly manual machine design -

1. Break down Reduction by 60%

2. Common design for SPL 70, SPL90, SPL 100, Compact 2040, 2045, 2055, 1310. 3. Tool inventory reduction & consumable cost reduction.

Paint line online conveyor deployment -

1. Online drive shaft packaging

2. Ontime delivery to customer

3. FIFO system deployment

4. It is a development and implementation of automation in the dispatch facility of Spicer India Pvt LTD, Satara Plant, to increase finish goods output.

Layout design & machine shifting of UJ Cell to store & UJ Cell store shifting to main store 1. Layout design for all machine of UJ cell

2. UJ Cell store shifting to main store

3. UJ cell machine shifting to store

4. Conveyor deployment in UJ cell for material flow 5. FIFO Rack deployment in UJ cell

6. Space creation for all machines

BC Assembly machine automation Installation (Manual to Automation) 1. BC Assly automation machine design for MSIL, 1310 & Compact (2040,2045,2055) 2. BC Assly automation machine Installation & handover to production with 85% efficiency 3. Space creation & Layout design for new machines

Manpower Reduction

1. Common operator deployment for two BC automation machine 2. Conveyor deployment for material flow in UJ Cell

Productivity Improvement of each VSM by 5%

1. Common Balancing & Press up tool for 120,150 & 180 PCD 2. Set Up elimination

3. Pneumatic Tool design & deployment for Straightening operation 4. Balancing CAB change & Recipe for all different product

Paint line efficiency improvement & consumable cost Reduction 1. Paint line oven internal cross sectional area reduction 2. Temperature sensor deployment in the paint line oven 3. Pressure regulator deployment in the paint supply main line & in air line

Various new machine Layout design & installation 1. Press up machine for LD line & Carve approval from MSIL 2. Sub assembly machine installation at LD Line & Carve approval from MSIL 3. Sleeve muff gluing machine installation

AL Drive shaft manufacturing process design & handover – In process

Auto number punching system for all VSM

Number punching scanning system integration with balancing operation for data traceability ACADEMIC CREDENTIALS

Diploma in Automobile Engineering from IMI

BTech in mechanical engineering from Shoolini University in 2018 with 7.9 CGPA with on job training projects at Gabriel Parwanoo, Spicer India, chakan in Axle Plant painting process Optimization and BOM modification of overall store. SOFTWARE SKILLS:

Auto Cad, Catia, Solid Edge, SAP, PLM, DMS, PCN and Oracle based software, MS Excel, Word, and PowerPoint.

PERSONAL DETAILS

Name : Kumar Ujjwal

Date of Birth : 11/02/1993

Permanent Address : S/o- Sri. Mithilesh Kr. Singh, Chandwa, Dist. – Latehar, Jharkhand - 829203 Languages Known : English & Hindi

Mobile no : 701-***-****, 862-***-****

Declaration

I declare that the details furnished in this resume are true to the best of my knowledge. Place: Signature:

Date: Name : Kumar Ujjwal

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