SUBRAMANI M
Operating executive
An astute & dynamic professional with over 3+ years of industrial experience in production & manufacturing
WORK EXPERIENCE
Production Planning Executive
Ashok Leyland Ennore
Prowiz manpower solutions 09/2019– at present Worked under the guidance of production team at gear box assembly
Planning according to the customer requirements and arranging the materials according to the plan with zero shortages and planning the in warded gears to line as per the flow chart process
1.Hard stage
2.Heat treatment process
3.Grinding process
4.Hard stage Liebher
5.Quality
6.Synchro line
All the finished gears are stored under FIFO process and send to the assembly line
Release plan order & production order
Stock controlling for semi and finished Gears.
Follow up on the daily production output for operation planning, programming in SAP. Maintain production master data.
Guiding the AL – operators in assembly and following BOM calls for all the gear box models
After testing process the ok gear box are stored in pallets and rejected gear boxes will be rectified in rectification area with proper guidance
Maintaining monthly and daily production database, MH report, Gear box report in excel sheets and circulated through MS outlook
Maintaining 5s all over the work place.
Support Supplier performances (highlight and address the issue / analyze the root cause).
Making sure availability of material from out source vendors.
Production Planning Executive
Ashok Leyland Ennore
Mahindra logistics ltd
10/2018 – 08/2019 Chennai, India
Responsibilities:
Responsible for achieving daily / weekly / monthly production targets by strategic Planning & Execution.
Obtaining the vehicle & its engine production sequence to be Assembled on final Vehicle &
adnlmq@r.postjobfree.com
No.42, ondikuppam, 2nd street kaladipet,, Chennai – 600019,
India.
Engine assembly line & ensure the smooth running of conveyor by applying OTIF planning.
Responsible for zero / minimal downtime of final vehicle & engine Assembly conveyor.
Looking after WIP, Inbound & Outbound transfers, documentation, audits & purchase of raw material and finished goods.
Preparation & maintenance of MIS like Production data, schedule vs Completion, Line efficiency, Downtime record & its CAPA, etc…Reporting to the
team manager, PPC. Lay down the engines using the plane order and off tracking engines.
Executive and quality inspector
Jothi engineering works
06/2016 – 07/2017
Responsibilities:
Ensuring production capacity and achieving the
Daily/monthly Production & Delivery targets prescribed by the management.
Preparing & maintaining daily/monthly/yearly MIS like production report.
Accountable & answerable for daily Downtime & its Countermeasures to reduce or eliminate them (Unscheduled Loss).
Ensuring Defect free Product (ToachieveRFT90%) with zero/minimal Process NC, activity allocation & scheduling work in regular assembly, ECM/NPI Implementation.
CERTIFICATION
Diploma in three-dimensional modeling and drafting analysis
Catia
Creo
Solid works
Ansys
AutoCAD 2D
SKILLS
PROJECTS & ACHIEVEMENTS
1.Increase productivity improvement of mainline by 10% through Improved Formation Ratio.
SYNCHRON, Line efficiency & formation
2.Elimination of butterfly Manpower from Mainline.
SWC & SWC
3.Reduction of variable manufacturing cost/Vehicle through Lean Six Sigma.
SIX SIGMA – DMAIC Approach
4.Simplification & Re-positioning of Rear brake Relay Valve mount position in air suspension vehicles (Academical).
Value Engineering
LANGUAGES
English
Full Professional Proficiency
Tamil
Native or Bilingual Proficiency
INTERESTS
EDUCATION
Bachelor of Engineering
Saveetha University
05/2012 – 04/2016
Courses
Mechanical Engineering – 7.6 CGPA
Higher secondary Education – 84.41%
High school Education – 79%
Cycle time Reduction
Production & Manufacture
Engineering Change Management (ECM)
Manpower Planning
Shipping the products
DWM
Line Balancing
Productivity improvement
TPM
5s
Scrap Reduction
Learn Manufacturing
Cooking
Sports
Gaming
Bike riding