D.L.SATHISH

Mobile number: +919********* Email: adnjkl@r.postjobfree.com

Address: No: 6/1, 4th main road, Sivasakthi nagar extension, kolathur, Chennai, Tamilnadu-600099.

JOB OBJECTIVE: To work on innovative and challenging job carrier in the field of Electrical installation, Design and maintenance which provides ample of opportunities to learn new technologies, explore and develop my skills and to be an asset for the organization by delivering to the best of my capabilities and experience.

Total experience of 14 years 9 month in Industrial Equipment Maintenance and Project field.

Worked as a Team Leader Maintenance Department -Engine Manufacturing plant in Ford motor company (Car Manufacturing)-India for 12 years 4 months.

Gained Experience in maintenance of automated conveyor system consist of Siemens S7 PLC with Profinet and Profibus field system, semi - automated machines consist of HMI, Pneumatics system, RFID system, VFD drives, Servo drives, Vision system, fastening DC nutrunner – (Atlascapco, Ingersolland), Electrical Turn tables and Drop lifter etc. sealant application and Part lifting robotic machines, Part lifting hoist, Barcode and 2D scanner and label printers, Component Part number engraving machine, Engine Testing machine etc.)

Experience in installation of electrical and electronic devices, protection circuit, selection of cable, and safety guarding of machinery (safety door, Safety curtain) etc.

Automatic storage and retrieval system (ASRS) from Dematic system consist of crane, conveyor system, RFID, Scanner system etc. for engine storage – Logistics system.

Experience in Siemens S7 PLC programming in Simatic managers Software and HMI software- Wincc flexible, RFID System.

Preventive Maintenance, Corrective Maintenance, Breakdown Maintenance of PLC automated conveyor system, turntable, lifter, automated and semi-automated machines, and cranes. Electrical hoist, mechanical Gear box motor, electrical panel, etc.

Experience in reading and troubleshooting of Pneumatic system and mechanical drives likes Gearbox, belt drive, chain drive, roller conveyor, LM guide, Ball screw, Bevel Gear, etc

PM, CM, PDM, EM Work order generation and closing,Job plan creation for PM, PDM in CMMS Maximo – (IBM software) for more than 130 assets in plant. Linking master spare list of all asset in CMMS Maximo - IBM software.

Experience in identify Critical, Consumable spares and inventory maintenances, Implement BBQ process (Backup, Bypass and Quick changeover) Spare management in all stations. Getting quotation of spares from supplier (Siemens, sew, Festo, SMC, sick, Murr, Banner, telemecanique, Lapp, cognex, Dematic, Leutze) etc. and follow of spare status. Spare localization of Imported Mechanical spares by sending mechanical drawing to local fabricator through downloading Mechanical drawing from DMS software (Drawing management system).

Use Plant floor software (Posmon, Maximo, Qworks) to take data like Breakdown alarm list, Uptime, MTTR, MTBF, First Time Through(FTT), Job Per Hour, bottle neck analysis for identify constraint zone and station and for continuous improvement to increase productivity and availability of machines.

Calibration of temperature, pressure, flow, load cell (torque), analog devices for in station process verification machine (IPV) and engine testing machines, dynamometer.

Experience in following safety standard like ECPL (Energy control power lockout), Pre task analysis, Safety risk assessment for maintenance task (PM, CM, Quick changeover), Height work permit, Activity Startup card, ECSPMT (Energy control setup for permitted minor task), using LOTO system for Energy lockout, track and closing near miss, maintain and maintenance related chemical MSDS for Lubricant like grease, oil, etc.

Gained Production Process experience and knowledge in Engine manufacturing automation line - Petrol and Diesel engines plant consist of more than 130 machines

Experience in coordination with internal team (production, quality, projects, inventory, and purchase and finance team) and external supplier, contractor, fabricator etc.

Team Player with management skill leads the team to attain Management and Maintenance Target.

Team Leader with strong Leadership skills and possess a flexible, detail-oriented attitude, establishing, and achieving management requirements.

An efficient key team player in challenging & creative environments with excellent capacity to adapt to new technologies and skills.

Possess strong management, communication & interpersonal skills.

PERSONAL VITAE

Date of Birth : 6th December 1984

Residential Address : No : 6/1, 4th main road, Siva sakthi Nagar Extension, Kolathur,

Chennai, Tamilnadu- 600099.

Sex : Male

Passport Number : S1860823

Nationality : Indian

Marital Status : Married

Driving License : TN19 201********

Linguistic Abilities : English, Tamil (Read, write)

AREA OF INTEREST

Electrical Installation

Launch or Project Team

Maintenance

Industrial Exposure – Australian Experience

Organization : Castaway Paper product, Arndell Park, Blacktown, NSW, Australia-

Department : Maintenance.

Job Type : Full time.

Duration : till 1.03.2021

Salary : 85000 $ per year + superannuation.

INDUSTRIAL EXPOSURE – OVERSEAS EXPERIENCE

Organization-1 : Ford India Private Limited

Department : Power Train - Engine Plant

Designation : Team Leader - Maintenance

Duration : 15th February 2007 to 26 July 2019

Organization -2 : TVS Sundaram Brake Lining Limited.

Department : Project Department and Research Development.

Designation : Maintenance Technician

Duration : 04 Oct 2004 – 14 Feb 2007 (2 years 4 months).

ACADEMIC CREDENTIALS

Secondary School (State Board) from St.Joseph’s Higher Secondary School, Chengalpattu,Tamilnadu,India in 2001. Secured 78.5%

Specialization: Diploma in Electrical and Electronics Engineering from Department of Technical Education ( Institue of Road Transport ( I.R.T ) Polytechnic Government College at chennai, Tamilnadu, India from 2001-2004.Secured -91%

Bachelor of Engineering (B. E) from Sathya Bama University (Part Time) at Chennai, Tamilnadu, India from 2009-2011.Specialization: Electrical and Electronics Engineering. Secured - 61%

Master of Administration (MBA) from Madras University (Part time) at Chennai, Tamilnadu, India completed on 2017. Specialization: Operation Management. Secured -58%.

TRAININGS

Siemens Software Simatic Manager for S7 300 and S7 400

ABB Robotics Training

Pneumatic and Hydraulic training

Siemens 611U Drives

Inger Sollrand Fastner and Atlascapco DC tools .

Scimetric and Ateq and Cosmo Air leak testers for Engine part leak test.

Working Experience in Australia

1)Breakdown Maintenance in various Automation PLC machine like Siemens S7 300, & S7 200, Allen Bradelly Compact logiX, Omron Sysmac SP1L, etc.

2)Facility Maintenance and Installation of new 3 Phase and 1 Phase Isolator, Socket outlet, Tubelights, Single Phase and Three Phase Fan motors etc.

3)Preventive Maintenance of Hogger,Famaco- Injection machines and Brine mixer,Inotec –Emulsifier, Multivac thermoformer,ULMA machines, Conveyor System etc.

4)Experience in cutting,crimping,providing heat shrink for power cables and Analog cables.

5)Mounting of Electrical and Electronic devices like Contactor,Safety Relay,PLC modules,Ethernet Switch, Air circuit Breakers etc.

6)Wiring of control cables, protective earth cables in Earth bus bar,bonding cables, Power cables etc.

7)Cutting of Ducts,DIN rail,drilling in gearplate for mounting breakers, DIN rail, Pasting of warning sign Etc

Work Experience in India

Adhere safety standard and procedure like Startup card, Pre task analysis,Job instruction sheet,Height work permit,Energy lockout and using of LOTO items,PPE etc.

Experience in working microsoft suite Outlook, word, excel,Power point,etc.

Guide team during breakdown maintenance and plan for corrective action in non –production shift.

Experience in processing of Procuring Machine Critical Spares and Maintaining Safety Stock of machine Spares, spare localisation and Involve in making of Smooth Spare Management System

Involve in approval of machine drawing in electrical controls side.

Machine buy off and process verification in supplier end.

Ensuring all safety standardslike Material Safety Data Sheet for chemical, process control and interlock and error proof in the machine.

Commisioning and Machine run off in engine assembly IPV testing and plant.

Raising and Closing the machine issue point in buy off stage.

Experince in coordinate with internal team- production, Quality, logistic team and external - Spare supplier,contractor, fabricator, dealers etc.

Installation of electrical and electronic devices like PLC Input and output modules, wiring of M 12 and RJ 45 Profinet connector and profibus DP connectors to Profinet and profibus cables, Motor Soft starter, Frequency convertor, ASI (Actuator and sensor interface) cable and connectors, safety light curtain (sick, pepperl Fuchs), safety Pilz relay and safety door switch etc.

Installation of new VFD drive and Quick commisioning of drive parameter and adjusting the parameter as per process needs.

Experience in siemens 611U drive consist power module, control module, Siemens RFID read/write system etc.

Experience in installation of Pressure switch, Pressure transducer, flow transducer, Temperature and Torque transducer etc.

Online trouble shooting, Creating and Modification of Siemens Simatic S7 PLC programming logic, HMI screens,Variable frequency drive, siemens servo motor - simucom software to reduce Mean time to repair (MTTR) and increase Mean Time Between failure (MTBF), Improvement activity like process time in reduction in machine and increase Job per hour in conveyor system etc.

Experience in Program modification and teaching of new points in yamaha 2 axis and 3 axis robotic controller RX 222 and ABB 6 axis robotic controller point teach and Sub routine run in pendent.

Experience in attending breakdown in Air handling unit, blower, vaccum unit, Induction Heating machine etc.

Calibration of transducer like air flow transducer, torque transducer, pressure transducer, temperature transducer etc in machine which contain analog devices for process moinitoring in machine.

Understanding of Ingress Protection of electrical devices and safety intergrity level SIL etc.

Making 5 why analysis report for 15 mins breakdown and Thing Gone Right and Thing Gone Wrong for more than 30 minutes breakdown and identify exact reason for mean time to repair, 5D report and DMAIC tool for more than 45 minutes breakdown.Update Machine Breakdown history log book and shift end communication register etc.

Exposure in TPM, 5S, 7qc tool, G8d, SPC etc.

DYNAMIC EXPERIENCE IN AUTOMATION FIELD

PLC Software experience

Siemens S7 200 ( micro win V 4.0 )

S7 300 ( V 5.3, V 5.5 )

Allen Bradely SLC 500 (Rs logic 500 )

Drives

Siemens AC MM 440, MM 420, Sinamic G 240, 120 VFD Drives

Siemens 611U Servo Drive

Siemens Ac Soft Starter

ABB power Flux Drives

Ac Frequency convertor

Drive Software

Siemens Simu com

Siemens starter

HMI Software

Simatic wincc felxible Advance

Robotic Model

ABB IRB 6 AXIS - Rapid Software for pick and place,washing 5S component,

measurement of Cylinder head Tappet.

Yamaha RCX 222 2 AXIS – for component sealeant application.

HMI

Siemens Touch Panel- 177 B,Multipanel Etc.

Grading Device Model

Telesis

Riecher man

Borries

Scanner and vision system

Sick Model 2D matrix, Barcode Scanner

Cognex Model 2D Model : DM 8500, DM 7500 Matrix Barcode Scanner

Symbol Model Barcode Scanner

Datalogic scanner – 2D and bar code Scanner

Cognex vision camera for part error proof.

Siemens RFID Tag system

Special Device

Engine Fasterner Tightiung ( Nut Runner ) – Ingersollrand, Atlascopco.

Pneumatic & Hydraulic

Experiance in Trouble Shotting of Advanced Pneumatic and Hydraulic system

Bar code Printer

Printronic Printer and Zebra Printer

Special Purpose Machine

Worked in Profinet, Profibus, Can Based Automation Machines.

Dematic cranes for Automatic storage and retrieval system

Engine 5 C and Engine Component Washing Machine ( Durr Eco Clean )

Engine Part Sealant Application Machines.

Engine Leak test Machines, Hot Test Bed Machine, Engine Cold Test Mc - Saj, JWFrodelich.

Advanced Pneumatic based Engine component Loading Manipulator

Brake Lining Performance Testing Dynamometer

Engine Testing Dynamometer.

PROJECTS.

Part of launch team in establishment of Petrol and Diesel manufacturing engine assembly line.

Converting Manual clamping Cylinder head Barrel Machine to Semi Auto Station.

Uptime improvement in Water jacket leak test Machine for sigma and diesel engines.

Oil galary Dummy plug tightness interlock with IPV station.

JPH improvement in Sub Assembly line.

FTT improvement in cold test and hot test – 2015, 2016.

Implemented Press line and furnance for brake lining in sundaram brake lining.

AWARDS

Awarded for Diesel Engine Plant Capacity Enhancement by Ford India Pvt Ltd .

Trained and certificed –Six Sigma Green belt holder – completed projected in Gasoline supply pressure fault in cold test machine.

REFERENCE

Reference 1

Reference 2

Company : Ford India Private Limited

Company : Ford India Private Limited

Name: L Muthukuruppan

Name: J. Antony jesudoss

Email Id: adnjkl@r.postjobfree.com

Email Id: adnjkl@r.postjobfree.com

Contact Number: +91-893*******

Contact Number: +91-975*******

Designation: Senior controls Engineer

Designation: Control Engineer

Department: Engine assembly Maintenance

Department: Engine assembly Maintenance

Company : Ford India Private Limited

Name: P Venkatesan

Email Id: adnjkl@r.postjobfree.com

Contact Number: +91-984**-*****

Designation: Manager

Department: Engine Assembly Maintenance

SOCIAL ACTIVITIES

Volunteer in National Cadet Corp.

Volunteer for Blood Denotion Camp.

Volunteer in Child orphanage people .

SPORTS

Cricket Player.

Basket-ball Player.

PASSION

To complete the challenging jobs successfully and perfectly with in the stipulated time by exploring with team leadership and managerical quality.

DECLARATION

The information furnished above are true to the best of my knowledge and belief.

Place : Chennai

Date : 12 May 2021

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