11+ Years experienced candidate in Manufacturing

MUTHURAJ M

Phone: +91-999***-***** Email: adngj9@r.postjobfree.com

Objective

Seeking a challenging position, that will help me for enhancing my technical skills and by utilizing my talents with continual learning, positive attitude and innovative skills and provide me an opportunity to serve for the growth of the organization.

Working Career

1. Present Employer : Doosan Power Systems India Pvt Ltd., Chennai, Tamil Nadu, India. Designation : Production Engineer

Duration : May 2017 to till date (4+ Years)

Department : Manufacturing Department

Company Profile

• Envisions being the leading MNC in India’s Power Industry and a Global Hub for the Doosan Power Business Group. DPSI is a leading Boiler pressure parts Manufacturers in India

• Lead in pressure parts fabrication of Supercritical and Ultra Supercritical up to 1000MW boilers in-line with global and Indian standards. DPSI is involved in EPC

• An ISO 9001:2008 certified Company with prestigious NB & ASME 'U', 'S' stamps.

• Annual Manufacturing capacity of 10000 MT

• Key products - Power Piping, Water walls, Coils, Boiler accessories and Structural components 2. Previous Employer : RIBO Industries Pvt Ltd., Tiruchirappalli, Tamil Nadu, India. Designation : Production Engineer

Duration : June 2010 to May 2017 (7 Years)

Department : Production Department

Company Profile

• One of the group of companies of "Cethar Ltd", a leading pressure parts Manufacturers in India.

• An ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 certified Company with prestigious NB & ASME 'U',

'S' stamps .

• It is involved in EPC of Power plants and Industrial boilers

• Annual Manufacturing capacity of 5000 MT

• Key products - Power Piping, Water walls, Coils, Boiler accessories and Structural components Fields of Expertise

• Manufacturing (both Production & Quality)

• Production Planning

• Manpower Management

• Project Management

• Project Overall Costing

• Documentation & Presentation

Production Engineer resume: 11 Years experienced Candidate Projects handled

Previous Employer (RIBO) Current Employer (DOOSAN)

• Bharat Heavy Electrical Ltd., • Harduaganj Thermal Power station (2x600 MW)

• Neyveli Lignite Corporation Ltd., • Jawaharpur Thermal Power station (2x600 MW)

• Toshiba Plant systems & corporation • Obra C Thermal Power station (2 x 600 MW)

• Hitachi Zosen India (P) Ltd.,

• Alstom Boilers Ltd

• Andritz Technologies Pvt Ltd

• Metso India Power Ltd (Valmet)

• Fivescail KCP Ltd.,

• Tuticorin Thermal Power station

• Thyssenkrupp Industries Ind (P) Ltd.,

• Thermax Ltd

Roles and Responsibilities

Detailed study of engineering drawing for fabrication feasibilities

Generate the project scheduling based on Customer requirement

Reviewing of cutting plans for Piping, Coils, Panels, Headers, Connection tubes etc.

Standardization of work output for all work center by conducting time study & process Study

Development & implementation of new process / machinery to meet project requirements

Verifying of process/product layout to minimize material movement & increase the productivity

Reviewing Job work related Quotation and purchase order for outsourcing

Evaluating of Job order analysis report & Operational process sheet (OPS) for fabrication products

Examine the products as per ASME & IBR standards

To follow the production activities as per Inspection Test Plan, Applicable WPS List, OPS

In-process inspection at various stages of manufacturing & preparing Inspection Reports as per Quality plan

Involving in EMS & OHSAS documentation activity

Achievement

Reduction of Panel Processing Machine rework level from 3% % to 1 % based on time study

Making of SOP & WI for critical machineries like PPM, Shot blasting, Fin calibration, bending machine

Successfully established ASME ‘S’ & ‘U’ stamp involving process activities

Lead the whole team to implement the productivity tool 5S’, Kaizen, Safety within the entire shop

Successfully faced as an auditee for all surveillance auditing& has been an auditor for Internal auditing

Lead our team in Audit Certification of ASME “S” & “U” stamp & EMS –OSHAS for newly established

Leading Functional team for solving Enterprise Resource Planning (ERP) issues

Initiated the training Program for reduction of rework level (11 % to 7 % ) among the workers & at the same it is achieved due to training program

Improved the productivity of Shot blasting machine (700 RMS to 890 RMS per Shift) & fine tuning of Calibration machine output (250 RMS to 375 RMS per Shift) Work Knowledge

Basic Knowledge on Welding process - SMAW, GMAW, GTAW, SAW, FCAW & Stud Welding

Work center knowledge regarding about PPM, Calibration, Tube blasting, Bending & Machining works

Electrode / Consumable selection for various Material specification

Having wide knowledge in Super critical related materials such as T91/P91, T92/P92, 304 & 316

Able to prepare Cutting Plan for minimization of Welding Butt-Joints & material scrap

Direct Labor Production is implemented through ERP in our works Personality Potentials

Keen observer, initiative to learn & teach

Good communication & presentation skills

Dedicated team leader & Enthusiastic team Player

Adapting to any environment

Completing a given task with excellence

Qualification Details

Software Skills

Office Products : MS OFFICE (Word, Excel, Project & Power point) and ERP Tools : AUTO CAD, exposure to PRO-E

Personal details

Date of birth : 25.10.1988

Communication Address: No-18, Magilam Avenue, Seneerkuppam, Poonamallee, Chennai – 600 056, Tamil Nadu.

Language known : Tamil, English & Hindi (learning) Declaration

Hereby, I declare that all the informations provided above are true and accurate to the best of my knowledge. I will assure my complete dedication & hard work towards your organization if I am provided an opportunity.

(M MUTHURAJ)

DEGREE & DURATION INSTITUTE SPECIALIZATION SCORED

NDE Level-II

Excel Institute of Technology,

Tiruchirappalli

PT, UT, MT,

RT & VT

86.00 %

BE (Mechanical)

(July.2006- May.2010 )

Alagappa Chettiar Government

College of Engineering & Technology,

Karaikudi.

Mechanical

Engineering

79.40%

HSC

(July 2004 – Apr 2006)

Rajah’s Government Higher

Secondary School, Ettayapuram.

Maths - Biology 87.00 %

SSLC

(June 2002 –May 2004

Rajah’s Government Higher

Secondary School, Ettayapuram.

Maths - Science 94.00%

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