SANJAY KUMAR www.linkedin.com/in/sanjaykalapurakkal

Dubai-564 +971-********* adneyp@r.postjobfree.com Profile Summary

An accomplished C&I Maintenance Engineer with nearly 13 years of expertise in Maintenance, calibration, Testing and Commissioning, ESD, F&G and HSE field.

Supervise and coordinate scheduled and corrective maintenance for field instrumentation and control systems and ensure that the activities will be in compliance with Maintenance Management System.

Supervise with Proactive approach to maintain technical integrity and avoid downtime. Participation in trouble shooting to resolve any technical issues in a structured way.

Technically sound in SAP, MAXIMO, Microsoft Project, excel, word etc.

Sensitive to the dynamics of cross-cultural workspaces and open to worldwide relocation. Work experience

C&I Maintenance Foreman

Dubai Electricity and Water Authority, Dubai, UAE October 2013 – Present Responsibilities: Involve implement and supervise for the daily instrumentation and control maintenance on a (Maximo & SAP) base computerized maintenance management system and job involves arranging and performing preventive maintenance, corrective jobs, shutdowns, handling and rectifying emergency breakdown faults on a plant with 3 Nos Siemens V94.2 and 4 Nos V94.3 gas turbines with 140 and 225MW capacity respectively and Balance of plant (BOP) controlled by

(TELEPERM XP) DCS by SIEMENS and, ESD and F&G equipment at 2000MW power plant Dubai electricity and water Authority

Instrument Supervisor

Adyard Abu Dhabi, UAE October 2011 -July 2013 (2 years) Responsibilities: Involve implement and supervise for the Pre-commissioning and commissioning activities for GPS Chemoil Phase-4 Oil Storage Terminal, Fujairah, one of the largest bunker terminals in the Middle East.

Tie In Modification during 2012 Shut Down Of Satah Plant at Zirku Island (ZADCO) Tie In Modification and plant overhaul works during 2012 Shut Down of ENOC Refinery C&I Maintenance Engineer

Bhushan Steel Ltd., Orissa, India January 2008 – July 2011 (3 years 5 months) Responsibilities: Involve implement and supervise for the planning, review, creation and execution of all Instrument related maintenance activities and installations in accordance with both local and industry standards. Lead the troubleshooting and fault finding on instrument equipment/systems. Authorized as performing under Permit to work system. Develops Instrument maintenance procedures, job plans and work instructions at 1681 Cub Meter Blast Furnace Education

B E in Electronics and Telecommunication. (AMIETE) From “The Institute of Electronics and Telecommunication Engineers”-New Delhi, India.

Advanced Diploma In Industrial Automation And PLC Programming From the school of Information and Instrumentation Technologies. Kerala, India Activities involved

Supervise and directs the activities of the assigned facilities in maintenance of Control equipment used in Fuel gas treatment station, Fuel oil tanks and its pump house, Instrument air systems and plant utility systems. The work includes preventive and breakdown maintenance of Instrument and Control, F&G Fire Fighting System by Kidde UK which working on gas detectors, heat detectors, flame detectors, smoke detectors, deluge system and extinguishing control panels for CO2 protected areas and Emergency shutdown systems.

Schedules & monitors planned control systems maintenance programs and ensures that they are carried out promptly and efficiently.

Directs daily instruments maintenance and repair work including preventive and breakdown of control equipment in OIL & GAS cluster area.

Carry out preventive maintenance (PM) and troubleshooting activities, Calibration, process tuning, and fault finding of various process instruments. Also safe and efficient execution of preventive maintenance (PM) schedules, Maintenance Policy. Schedule PMs accordingly.

Supervises and controls Instrument maintenance activities of assigned personnel/contractors including, (i) Determining priorities, (ii) Allocating work, (iii) Setting work schedules, (iv) Checking completed work, (v) Issuing working procedures.

Carries out all SAP/MAXIMO activities such as: creating Work Request and Work Order, ordering materials, scheduling and completing the work orders as and when completed

Generate technical reports, recommendations for solving technical issues and problems of the section.

Participates actively/effectively in the major shut down activities and new projects commissioning including, manpower planning, material preparation, allocating work and issuing working procedures.

Having experience of Project “Detail-Engineering., like System Control Loops, Sensors & Field Instruments selection. Checking of Tray, Cable, JB, I/O Configuration Schedule, Inter Panel Connection Details etc., under guidance of Consultant. Finally all Details & Drawings (P&I & Isometric) are approved & released as a “Master” copy for erection reference at Site.

Having experience to locate the Sensors & Field Instruments position in the field as per

“P&I” & “Isometric Drawing”. Installation & Orientation of them (Sensors & Field Instruments) must be as per approved “Hook-up Drawing”

After commissioning involved in the preparation of PM Schedule, Check List /

“Operational Control Procedure” for “Critical Equipment selection List” their spare parts management.

Habits of Addition & modification of Control Loops, safety Logics & Interlocks for protection of equipments& process in the system Application Program .

Conversant with P&I diagrams, Instrument Interconnection wiring diagrams, ILD,Control diagrams, Logic diagrams, schematic drawing flowcharts and local control panel drawing etc.

Having experience in Gas Treatment system by PETROGAS including Fuel Gas Tariff metering Station using Orifice and ultrasonic Flow meters, Natural Gas Pressure Reducing Stations equipped with slam shut off valves, monitor valves and active control valves,water bath heters and Fuel Gas Compressors by Cooper USA

Having experience of handling FloBoss TM 407flow computer using AGA report # 3 for flow calculation and AGA report # 8 for Super compressibility Fpv calculation with Rock Link software for terrif metering system.

Having experience of handling Monitor valves and SLAM shut valves by GORTER CONTROLS,VALTEK FLOWSERVE pneumatic and motorized control valves,X-Y Radial Vibration, Axial Displacement and speed monitoring system by Bentley Nevada 3500 on fuel gas compressors and VM 600 VIBRO METER on Siemens GTs and Daniel 700 Gas Chromatograph with MON 2000 software.

Having experience of handling all types of SMART field instruments like Sensors, Transmitters including Rosemount 3095, 3051, 2088 and 1151 “HART” compatible pressure and Differential Transmitters, Foxboro SRD 960 etc.

Level transmitters like, DP level transmitter, interface level transmitter, Ultrasonic level transmitter, Radar level transmitter.

Handled all types of Flow transmitters including mass flow Transmitters like Magflow, Coriolisis, Vertex etc.

Analyzers like PH, Conductivity, Dissolve Oxygen, Flue Gas (SOx, NOx, CO & O2), Opacity

(Dust analyzer),Caustic, Brightness etc.

Calibration Equipments used Dead Weight Tester, Druck Calibrator, Loop calibrator, Temp. Calibrator, Field communicators etc.

Having clear knowledge on Pneumatic & Hydraulic operated solenoid valves

Servicing and maintenance of pneumatic Power Cylinders, Rotary actuators & Valves in both control Like FLOWSERVE Logix 510si and Logix 3200IQ valve petitioners and all kinds of ON/OFF types and its Solenoid valves, I/P converters, Relays, Limit switches, Quick Exhaust, Booster lockup relay etc.

Installation, commissioning, calibration maintenance of pneumatic and Electrical pressure switches, Temperature flow switches, level switches.

Installation, commissioning, calibration and maintenance of Pressure gauges, Pressure sensors, Thermometers, RTD, thermocouple etc.

Training attended

Under taken Basic Offshore Safety Induction And Emergency Training (BOISET)

“45 days”, on the Job Training undertaken as a part of course “Advance Diploma in Industrial Automation And PLC Programming”.

Attended several trainings on regular meetings on Health, Safety and Environment (HSE) programs.

Attended several trainings on Fire and safety Practices on Oil Fields and awareness of Informing the Safety Hazards in plants by raising NEAR MISS and INCIDENT REPORTS.

Top Gas Analyzer systems (ABB Analytical) at Bhushan Steel Ltd.

EMS, Safety, Occupational and Health Safety once in every year. Personal Details

Gender – Male

Place of Birth – Kerala, India

Age & Date of Birth – 36 & 24 may 1982

Nationality – Indian

Marital Status – Married

Passport Details

Passport No. – R 2428894

Date of Issue – 07.03.2017

Place of Issue – DUBAI

Expiry Date – 06.03.2027

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