MADHUSUDHAN G N

Contact: +91-991*******; Email: adndso@r.postjobfree.com

ASSET INTEGRITY ENGINEER PIPELINE ENGINEER

PROFILE

A quality focused Mechanical Engineer with strong exposure in inspection, quality plans, integrity management, damage class verification of pressure equipment, inspection test plans, maintenance and Report creation/troubleshooting

A certified API-510 Pressure vessel inspector from American Petroleum Institute. Strong exposure in understanding designs and implementing inspection procedures to minimize rejections and achieve highest efficiency

Well conversant in API 510, API 570, API 580, ASME, BPVC, ANSI codes, analytical tools, Data Mining with the abilities in conducting quality analysis on pipelines,pressure equipment, pressure reliving devices integrity process to improve overall performance and productivity gain

A thorough, professional, with high caliber, work orientation and ability to handle multiple functions and activities in a high pressure environment

Willing to innovate new things which can improve existing the technology and eager to learn new technologies and methodologies

PROFESSIONAL EXPERIENCE

Quest Global Engineering Services

Designation: Integrity Engineer-Asset Integrity Management Client: ExxonMobil (May 2019- Till date)

Creating Inspection work pack for pressure equipment and piping based on the operating condition, history and maintenance of equipment to carry out assessment plan based on damage mechanism affecting the equipment

Executing Visual inspections management and analysis, Thickness inspections management and analysis, Corrosion management and analysis

Establishing degradation evaluations related to pressure equipment, heat exchangers, piping circuits, fired equipment, flares, above ground storage tanks and pressure relief devices

Reviewing NDT reports to calculate minimum thickness of pressure equipment and piping using ASME section II and VIII and ASME 31.3 standards to calculate corrosion rate and remaining life of the equipment.

Reviewing Design documents, General assembly drawing (GA), Data sheets (DS), manufacture record book, Fabrication Drawings, equipment strategy, inspection reports of the equipment to plan integrity of the equipment based RBI recommended practice.

Reviewing PFD, P&ID, isometric drawing for inspection and CML markups and identify services and categorize for inspection and piping circuitization.

Grouping and finding appropriate damage mechanism, failure mode and determining POF and COF and criticality and providing the mitigation task using meridium module.

Performing integrity analysis based on maintenance and NDT reports and to report damage class verification for inspections and to give recommendations for repair/replace of the equipment and Follow-up inspection.

Calculating corrosion rate, remaining life, remaining corrosion allowance consumed, minimum required thickness and arriving the next inspection interval for fixed equipment and piping.

Reviewing PSV and PRD reports to analyze condition of valves and update for regular inspection

Updating the equipment feature data to meridium tool to plan shutdown strategy and periodic maintenance and inspection.

Monitoring and surveillance of integrity parameters to ensure reliable operations, Troubleshooting, root cause analysis and integrity recommendation stewardship

Identifying bad actors and analyzing to reduce equipment downtime. Overall integrity effectiveness and management including criticality assessments, timely review of inspection findings.

Performing regional oversight and stewardship of integrity work product metrics for quality, effectiveness and efficiency in achieving business unit/manufacturing site objectives

Propose the recommendation of inspection methods on equipment, record maintenance and regulation of inspection methods and resolution of site related issues

Coordination and communication between various global centers and business affiliates for various aspects like, knowledge transfer, sharing learnings, skill management and maintaining business relationships. G2 Integrity Management Solutions Pvt Ltd

Designation: Pipeline Engineer-MAOP/MOP Verification Client: DOW Chemical, North Western Energy (NWE) USA (Feb 2017-Mar 2019)

Carrying out MAOP/MOP(Maximum operating pressure) verification for gas & liquids pipelines as per CFR 192 & 195 by efficiently utilizing knowledge of ASME B31.3, B31.4 and 31.8 standards

Reviewing pipeline construction documents, including as-built, pressure test records, material test records, purchase orders, hydro test to find pipe attributes and verification of operating pressure

Reviewing design pressure record data, verifying all design pressure of critical items (Assemblies, components, fittings), resolving any data conflicts, Referring Geospatial alignment (GIS) of records to pipeline considering current location factors to regulate pressure according to each clauses.

Examine NDT records and data to achieve current status of the pipeline for operation and maintenances

Closely monitoring the preparation & update the Process sheet, work instruction, Quality Plan and Formats for quality and accountable for reviewing the contract specifications, technical requirements, piping drawings etc.

Well versed with Process planning, Specification of pipe, fitting components, measurement systems, piping isometric drawings, piping terminology, work permit system, industrial safety, managing system integrity

Comprehensive knowledge of methods and application of natural gas transmission pipeline engineering

Reviewing the operational practices, identifying the areas of obstruction/quality failures and advising on process changes for qualitative improvement in productivity

Preparing work procedures and responsible for the implementation of quality control procedures and plans Setting up the procedures for maintaining high standards of quality, reliability, and safety also application in compliance with the regulatory requirements

Knowledge in various basic and advanced Non Destructive Examinations, techniques and application areas and interpretations of results.

Ability to learn and adapt to an agile and flexible working environment, continuously stay abreast of latest developments in industry standards, bring in learnings/experience to improvise existing company work processes/practices. INTERNSHIP

Company: Bharat Heavy Electricals Limited (BHEL)

Designation: Intern / Trainee

Description: Electronic Divisions and Control Systems PROJECT PROFILE

Engineering project

Title: Design and analysis of automatic inflatable rubber dam Duration: Three Months

Description: Automatic Inflation and Deflation of rubber material used as barrier to control and storage of water. TECHNICAL SKILLS

3D Drafting Package: Solid Edge, Autocad

Meridium

MS office

CERTIFICATIONS

API-510 Pressure Vessel Inspector Certification (96442) Certificate in Oil and Gas, Piping (SMEC0717-POG1712) QA/QC engineering by AWS Standards (2043944)

Certification in NDT Inspection-Level II (MPT, LPT, UT and RT) ACADEMIA

Post-Graduation Diploma: Oil & Gas Piping & QA, QC engineering SMEC Automation Pvt Ltd

Oil & Gas Piping, Pipeline, QA/QC, NDT inspection, CAD Bachelor of Engineer: Mechanical Engineer (2016 Batch) Atria Institute of Technology, Bangalore, Karnataka Aggregate: 73.45%

PU Board: PCMB (2012 Batch)

MES Vidyasagar MPL Sashstri College, Bangalore, Karnataka Percentage: 78.67

10Th Board: Secondary Education Examination Board (SSLC) (2010 Batch) New Florence English High School, Bangalore, Karnataka Percentage: 85.76

PERSONAL DETAILS

Date of Birth: 14th May 1995

Languages known: English, Kannada & Hindi

Address for communication: #30, 9thmain, 7thcross, Shivanagar, Rajajinagar, Bangalore-560010, Karnataka, India. I declare that the details above are correct and true to the best of my knowledge. Madhusudhan G N

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