Rakesh Kumar Singh

Email: adnds2@r.postjobfree.com

Mobile & Whatsapp - +917*********

Career Objective:

To make positive contribution & accepting the challenge of today’s fastest developing industry by utilizing all knowledge, skill, experiences and where I can enhance my communication and decision making skill and effectively gain the skills, knowledge and contribute the same to the organization.

Professional Qualities:

Ability to work independently both with minimal supervision as well as in a team.

Quick decision making.

Team Building.

Team Leading.

Situation Handling.

Quick learner.

Loyal towards work & duties.

Educational Background:

2015 B.E. Chemical from, Rajasthan VidyaPeeth.

2013 MBA in Production & Operation Management from, Karnataka Open University.

1993 PG Diploma in Computer Science, Brilliant Tutorial.

1993 B.Sc. (Chemistry Honors) from Ranchi University.

1993 Mechanical Diploma from Tata Steel

Professional Synopsis:

Chemical Engineering & MBA in Production & Operation Management with over 31 years of experience in Production, Operations & Maintenance, Quality Assurance and Safety functions in the Cement/Power Plant and Mines sector. Skill set covers

- Plant Operations - Installation & Commissioning - Cost Saving initiatives

- Strategy Planning - Production Operations - Quality Assurance

- Cost Control - Energy Conservation - Project Management

- Liaising / Coordination - EHS - Quality

Presently Associated with Cement Products Limited as Plant Head from Jan. – 2019

Qualitative experience in planning & controlling the production operations as per the capacity available & sales projection.

Demonstrated abilities in achieving cost savings across assignments. Minimizing performance bottlenecks for achieving high productivity with maximization of men, material & machine. Expertise in complete plant management encompassing production, logistics, personnel, legal & statutory requirements & cost control of factory expenses.

Successfully completed the project Experience in project management includes liaison with external agencies (Government agencies, Railways and Electric Boards); and handling railway siding for Cement Plant.

Well versed with quality (ISO) & safety specifications. Flair to keep abreast the latest manufacturing technologies.

Effective communicator with excellent man management skills; strong analytical, problem solving & organizational abilities.

AREAS OF EXPERTISE

Project Management

-Directing and instructing technicians; monitoring expenses with optimum utilization of available resources.

-Managing activities right from the conceptualization stage to the execution; involving finalization of site selection, layout finalization and maintaining coordination with design consultants for detailed engineering including equipment specification/finalization of tender documents to civil, mechanical, electrical and instrumentation work.

-Preparing estimates of project cost, bill of material (BOM), drawings for construction and submitting them to the government agencies for securing approvals.

Production Planning & Control

-Managing the workmen for achieving the periodic production targets.

-Planning & executing the Shop-floor operations.

-Ensuring regular preventive maintenance of machine to ensure smooth running in the shift.

-Organizing help for the operator in rectifying machine problem at the time of breakdown.

-Planning BOM & raw material procurement schedules for ensuring seamless production function.

Quality Control

-Improving Quality / Productivity / Reliability at manufacturing with continual improvement.

-Ensuring adherence to quality standards, implementing stringent quality control systems to enhance quality of products and reduce rejection level & rework through continuous up gradation of quality techniques.

-Monitoring discipline at the shop floor for an accident free & safe work culture.

Process Enhancement & Cost Control

-Identifying scope for modifications in process for controlling & reducing costs per unit.

-Handling operations for improvement in existing products based on market trends & requirements.

-Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

-Steering value engineering/modification such as eliminating or short circuiting of avoidable equipment in the process with the aim bringing down energy conservation and maintenance cost.

-Working towards bringing down manpower cost by ensuring efficient utilization of avoidable resources through effective training and deployment.

CAREER HIGHLIGHTS

Sep’ 14 to Jan’ 19 Birla Corporation Limited Head (Production & Quality Control)

-Spearheading in the planning, management and execution of new plant projects, with key activities encompassing site selection, layout & equipment finalization, and detailing of specifications pertaining to plant equipment.

-Coordinating with government authorities for securing timely clearance for proposals, drawing & license.

-Formulating project & operational budgets. Ascertaining proper allocations & utilization of funds for various tasks.

The Key Deliverables;

-Effectively monitored successful completion of the 2.0 MTPA Cement Project for Birla Corporation Limited.

-Resolved maintenance problems that came up during operations of the running plant. Consequently, achieved record Cement dispatch volume.

Jun’ 11 to Sep’14 KJS Cement Limited Head Process

-Accountabilities covers end to end project execution involving layout & equipment; securing government clearance; tendering; Procurement & progress tracking.

The Key Deliverables;

-Successfully completed the 2 MTPA cement project in 24 months as Project Head.

-Worked on reorientation of steam line to reduce consumption of 100 Tons of steel by bringing about change in engineering practices. This was achieved by eliminating unnecessary steel structures and simplifying steel structure design.

-Actively involved in accrued saving of INR1 Cr. in term of crane hiring charge through better planning.

-Credited with identification & introduction of new vendor/supplier, enjoying better credentials, which resulted in cost benefits.

Played a key role in introducing:

oA better supplier for conveyors erection reduced by 2 months.

oSkilled contractor for refractory laying, which led the job to be completed in a period of 4 months against the projected time 6-7 months.

Dec’ 06 to May’ 11 B.K Birla Group of Companies, Vasavadatta Cement Sr. Manager Production

-Ensuring attainment of production and quality control objectives. Handling inventory control, spares and implementation of measures for attaining cost reduction.

The Key Deliverables;

-Worked on 1.5 MTPA Cement Project in a time span of 18 months.

-Attained an increase of 700 TPD in kiln Production by changing the raw mix design.

-Developed rain water harvest pit in the mines for storing water that could be used in summer.

-Led the development of indigenous spares for some of the imported equipment to achieve cost reduction.

PREVIOUS ASSIGNMENTS OF 16 YEAES IN SINGLE UNIT FROM TATA STEEL CEMENT TO LAFARGE CEMENT

Apr’ 05 to Nov’06 Lafarge, Sonadih (Chhattisgarh) Executive Production

Mar’ 02 to Mar’05 Lafarge, Sonadih (Chhattisgarh) Dy. Manager Production

May’ 99 to Feb’02 Lafarge, Sonadih (Chhattisgarh) Asst. Manager Production

Feb’ 96 to Apr’99 Tata Steel Cement, Sonadih (Chhattisgarh) Sr. Officer Production

Apr’ 93 to Jan’96 Tata Steel Cement, Jamshedpur (Jharkhand) Officer Production

Jan’ 90 to Mar’93 Tata Steel Cement, Jamshedpur (Jharkhand) Asst. Officer Mechanical

TRAINING ATTENDED

-Energy Conservation and Management from Lafarge, Sedam (Karnataka). Acquired knowledge to successfully apply theory to working area successfully.

-Business Management from Mar’2000 – Lafarge Sonadih (C.G)

-Cement Plant Operation & Simulator Training from Oct’ Delhi & Hyderabad.

-1999: Operative Training Process from Tata Steel – 2 years for Cement Technology.

-2021: Public Speaking & Communication Skill Master Class.

PERSONAL DETAILS

-Date of Birth: 2nd January 1972

-Gender: Male

-National: Indian

-Relationship Status: Married

-Contact Address: Holding No.-383, New lay out, Sitaramdera, Post Office - Agrico, Jamshedpur (Jharkhand)

-Language Knew: English, Hindi.

-Passport No: R2466139

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