M Ravi Kiran Gupta (B-Tech, DECE)

Total Experience:21 Years(Instrumentation & Control)Maintenance/Projects LinkedIn: linkedin.com/in/ravi-kiran-gupta-m

E-Mail: adnd8a@r.postjobfree.com, adnd8a@r.postjobfree.com Phone: +91-934******* /+91-831*******

Passport NO: U2636003, Nationality: Indian

Experience in: Process Automation, DCS, PLC, Power Plant, Cement Plant, Water Treatment, Conveying Systems, Ash/Coal Handling System, Chemical Instrumentation & Control (Maintenance / Projects) CORE COMPETENCIES

Instrumentation & Control

Project Management

Site Management

Renovation & Modernization

Co-ordination with design Team

Team Co-ordination/ Recruitment

Corrective Maintenance

Preventive Maintenance

Predictive Maintenance

Process Automation Systems:

a) Distributed Control Systems

b) Programmable Logic Controller

SCADA / HMI

Power Plant Automation

Water Treatment Plants Autmn

Cement Plant Process Automation

Turbo Supervisory Instruments

Burner Management System

Process Instrumentation

Troubleshooting skills

Process Improvement Measures

Safety Improvement Measures

Cost Control Measures

Budget & Inventory Management

Basic Electrical Modules

PROFILE SUMMARY

A dynamic Professional with more than 21 years of Rich Experience in Instrumentation & Control, Automation, Project Management, Renovation & Modernization, Erection, Testing, Commissioning, Maintenance, Servicing, Procurement, Spares

& Inventory Management, Vendor Development and Man Management.

Experience: Maintenance: 13 Years, Projects: 9 Years.

Executed 6 Number of Major Projects & 3 Number of R&M Projects.

Supported & Co-ordinated with Design team during the phase of Procurement, Erection & Commissioning of projects.

Presently associated with Quess Corp Ltd, as Team Lead Instrumentation & Electrical, previously associated with JSW Energy Ltd, A division of JSW Group.

A keen planner with expertise in Handling projects, improving efficiency of Process, Automation & control by using available resources or by installing suitable Instruments as per requirement.

An Effective Leader with Strong Interpersonal Skills, Presentation, Problem-solving, Analytical abilities, Training, Team Co-ordination, Team Building, Motivational skills, resource planning for Optimizing Man & Machine utilization.

Hands on Experience on DCS Systems: MAX DNA (METSO), ABB SYMPHONY HARMONY.

Deft in handling of PLC Systems: Rockwell Automation, GE Fanuc & SIEMENS

Adept in emphasizing the Erection, Commissioning and Maintenance of Field instruments, SMART Devices, etc.

Expertise in Implementing Cost saving techniques/measures and modifications to achieve substantial reduction in all types of O&M expenditures and work within the specified budget.

Competent at providing timely and lasting solutions to breakdown by conducting Root cause analysis of failure as well as unexpected maintenance and operational problems.

Preparation of SOG, SOP, Interlock & Protection Documents related to Automation Systems, Process & Field Instrumentation.

Having Knowledge on Cement Plant, Process Instrumentation & its Automation Systems.

CAREER CONTOUR

From past 21 Years I have been Associated with many organizations.

JSW Energy Ltd a division of JSW Group., (MNC), (1800 MW),

Sree Rayalseema Alkalies & Allied Chemicals Ltd,

Orient Cements LTD. (6000 Tpd),

Having exposer on Process automation of Power Plants, Water Treatment Plants, Cement Plant, Chemical Plant, Ash Handling, Coal Handling Plants. SKILL SETS

Management Man Power Planning & Recruitment

Team Co-ordination

Training & Development

Budget Planning & Inventory Management (CAPEX, INVENTORY)

Contract Management & Billing

Process Improvement Measures

Safety Improvement Measures

Cost Control Measures

Project Management

Major Projects – 06

NO

Renovation &

Modernization-03

NO

Project Engineering, Scheduling & Execution

Renovation & Modernization

Generation of Project Status Reports & Submission to the Management

Budget Requirement Proposal as per the site progress & Timeline.

Factory Acceptance Test of Automation Systems & Process Instrumentation.

Site Management, Quality Inspection & Ensuring

Maintenance

Corrective

Maintenance

Preventive

Maintenance

Predictive

Maintenance

Modifications

Shutdown Jobs &

Maintenance

Execution & Monitoring of Corrective maintenance, thus by ensuring the Equipment Availability and reducing the MTBF

Execution & Monitoring of Preventive Maintenance through Proper Scheduling by which ensuring the Reliability, Equipment Life

Planning of Predictive Maintenance & its Execution, Based on Conditioning Monitoring reports thus by Decreasing the major Breakdowns

Executing the Approved Modifications as per the Process Requirement thus by increasing the Equipment Protection, Reliability, Safety & Cost saving Measures

Planning and effecting maintenance schedules of all I&C equipment’s and instruments to increase machine up time and equipment reliability

Proactively identifying areas of Obstruction/breakdowns and taking necessary steps to rectify the equipment’s through application of trouble shooting tools

Successfully Executed Major Overhaul, Annual Maintenance in

Power Plants 7 Major Overhaul, 3 Annual Maintenance of 300 & 130 MW

Cement Plant 2 NO of Annual Maintenance

Water Treatment Plants 5 NO of Annual Maintenance

Ash Handling Plants 8 NO of Annual Maintenance

Coal Handling Plants 5 NO of Annual Maintenance

Process Automation

Systems

Distributed Control System (MAX DNA, ABB SYMPHONY PLUS) (20 K I/O)

Programmable Logic Controller (ROCWELL PLC-CONTROL LOGIX, COMPACT LOGIX, MICRO LOGIX, GE FANUC-RX SERIES, SIEMENS S-7, etc.) (05 K I/O)

Configuration Knowledge on DCS & PLC based Automation Systems

Programming Knowledge on Function Block Diagram, Ladder Logic

Knowledge on HMI / SCADA Max View Runtime, PGP, Factory Talk View, RS View 32 Works, Win CC.

ERP Systems SAP ERP, ORACLE 11i ERP.

Key Deliverables:

Managing all tasks related to Automation Systems DCS, PLC’S Commissioning, maintenance and troubleshooting. Managing all tasks related to SMART Devices and Field equipment’s / Field Instruments Commissioning, maintenance and troubleshooting.

Successfully managing all works related to I&C Activities (Projects, Corrective, Predictive, Preventive). Instrumentation & Control:

Automation

Systems

DCS

PLC

HMI/SCADA

Hands on experience on Automation Systems (DCS, PLC) related works e.g.: Troubleshooting, Logic Development and Loading, Graphics Development, Hardware and software configuration, Logic backup, Preventive Maintenance Activities.

Distributed Control System (MAX DNA, ABB SYMPHONY PLUS). (20 K I/O) Programmable Logic Controller (ROCWELL PLC-CONTROL LOGIX, COMPACT LOGIX, MICRO LOGIX, GE FANUC-RX SERIES, SIEMENS S-7, etc.) (05 K I/O)

Erection & Commissioning Experience on Automation Systems such as DCS & PLC’S

Experience on Hot Redundant, Triple Modular Redundant, Redundant & Non- Redundant Automation Systems.

Hands on Experience on Logic Development software’s (FBD, Ladder Logics) Max View, RS Logix 5000, RS Logix-500, Simatic S-7 etc.

Logic Development such as Permissive Interlocks, Safety Interlocks, Sequencing, Sequencers, Handling of Custom Blocks, Interfacing with Electrical Modules.

Implementing Fault tracing techniques through Logic Development based on Requirement.

Handling Of OLCS, CLCS/Auto Loops.

Executing HT Equipment’s, Boiler, Turbine, Balance of Plant Systems (water Treatment, Ash Handling, Coal Handling, Air handling Plants) Interlock & Protection checks.

Hands on Experience on HMI / SCADA Software’s such as Factory Talk View, RS View, Win CC, Panel View etc.

Creation of Process Graphic Screens, Permissive Screens, Protection Interlock Screens, Trends Graphic Screens, Data Logging & Alarms Configuration for operator Convenience and to reduce the Fault Tracing time & Down time of Systems.

Preparing Spare Servers, Spare Clients, Engineering Work Stations.

System Integration, Interlocking, Data Communication Between Automation Systems.

SOE (sequence of events) recorder system, GPS Master clock system knowledge. Maintenance

Boiler

Turbine &

Auxiliaries

Balance of

Plant System

Field

Instruments

Analytical

Instruments

Gravimetric Feeders, Belt Scale, Flame scanners, Igniters and Boiler fuel injection system.

Speed probes, vibration probes, Temperature sensors, axial shift probes, Differential expansion probes, Servo Controllers, Servo Valves, general checks and troubleshooting.

Ash Handling, Coal Handling, Water Treatment, Air Handling Plant, CW System process Instrumentation.

Pressure, Flow, Level, Temperature, Viscosity, SMART & Non-SMART Positioners, Control valves, Dampers, Actuators, Scoop control system, Vibration Sensors, Electronic Scanners, Isolators, Signal Multipliers, etc.

Analyzers such as (Oxygen, SOX, NOX, CO, H2, pH, ORP, Conductivity, Silica, etc.)

SWAS System.

Engineering &

Cost Saving

Measures

Detailed Engineering, System Engineering and preparation of instrument data sheets, specifications, layouts, loop drawings & logic diagrams.

Understanding of single line diagram, PID drawings, Auto Desk, CLD, PLC logics, DCS Logics, (Ladder, FBD Logics) and Hardwired circuit diagrams.

Executing Cost saving and Energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget. PROJECTS

Safety Exposure of safety procedures and tools like, HIRA, SOS.

Conducting Safety meeting at work site with supervisors/co-workers or contractor foreman before Job Execution & immediately address safety hazards. ISO. ISO, documents Verification and carried out all responsibilities during audits. SR.

No

Plant Project My Role Duration

1 JSW Steel Ltd Erection and

commissioning of Carbon

Black Extraction Plant.

Reverse Osmosis Plant

(200 m3), Boiler (80 TPH)

Responsible for Erection and

Commissioning of Automation

systems (DCS, PLC) process

Instrumentation of, 3 Number of

Carbon Extraction Reactors, Reverse

Osmosis Plant, Boiler Redundancy

Checks, Protection/Interlock

Checks, OLCS & CLCS Checks.

Sep – 2020 to

Feb - 2021

2 JSW Energy Ltd Erection and

commissioning of 1200

MW (4 x 300 MW) coal

fired power plant.

From Instrumentation Dept. Executed

Erection and commissioning of

Turbine Auxiliaries, Balance of Plant,

Automation System (MAX DNA DCS),

Field Instrumentation, Redundancy

Checks, Protection/Interlock

Checks, OLCS & CLCS Checks.

Mar-2013 to

Dec-2015

3 JSW Energy Ltd Reverse Osmosis Plant

Capacity (260 m3/HR.)

Responsible for Erection and

Commissioning of Reverse Osmosis

Plant, Automation System (PLC S7-

300) & Field Instrumentation,

Protection/Interlock Checks.

Jun-2011 to

Jan-2012

4 JSW Energy Ltd Coal Handling Plant

Capacity 2500 TPH

Responsible for Engineering,

Procurement, Execution &

Commissioning of Automation

system (CONTROL LOGIX) & Field

Instruments, Redundancy Checks,

Protection/Interlock Checks.

Jun-2011 to

Dec-2012

5 JSW Energy Ltd Erection and

commissioning of 130

MW Heat Recovery based

Boiler power plant.

Erection & Commissioning of Waste

Heat Recovery Boilers and Turbine

Auxiliaries, Automation System

(ABB- DCS), Factory Acceptance test

of DCS, Redundancy Checks, System

/Equipment Protection / Interlock

Checks, Field Instrumentation.

Apr-2005 to

Jul-2007

6 Sree

Rayalaseema

Alkalies &

Allied

Chemicals Ltd,

Erection and

commissioning of 20 MW

& 36 MW Power Station &

WHRB’S, Reverse Osmosis

plant, Demineralized

Water Plant.

Responsible for Erection &

Commissioning of Field Instruments,

Smart Devices, make through I/O

signals up to Automation system,

testing of logics, OLCS & CLCS Loops,

Loop checking I/O Simulation.

Feb-2000 to

Mar-2003

Key Result Areas:

Managing activities right from the Site management, Execution, Scheduling, Progress monitoring, Supporting & Co-ordinating with Design Teams, Contract Management, Erection, Testing & commissioning, Inter Department co-ordination, and manpower planning.

Establishing project review, monitoring and status reporting procedures to accurately report progress of the project to the Management.

Performing Permissive Interlock checks, System Protection Checks as per OEM in co-ordination With Operation / Production, Technical Support Departments.

Loop Checking and Simulation of various instruments; in adherence to the company’s standards and specifications.

RENOVATION & MODERNIZATION

Key Result Areas:

Managing activities right from the Conceptualization stage to the execution, involving finalization of technical specifications, procurement, Supporting to Design Teams, scheduling, progress monitoring, erection, testing & commissioning, site management and manpower planning.

Logic migration and configuration.

Loop checking, logic mapping to I/O and its functionality checking.

DCS Node Commissioning (removal, fixing and node powering up and commissioning). Man Management:

Directing, Leading & Motivating workforce and imparting Continuous on Job training for accomplishing greater operational effectiveness / efficiency.

Procurement and Vendor Development:

Accountable for meeting customer requirement by designing, implementing and monitoring effective procurement schedules along with finalizing the specifications of the materials.

Establishing the quality & quantity limits for effective inventory control.

Inventory Management (Material indenting and procurement as per requirement)

Yearly maintenance and service budget preparation and handling annual maintenance contracts. S.

No

Plant Project My Role Duration

1 JSW Energy Ltd Renovation and

Modernization of Automation

of

Ash Handling System,

Demineralized Water Plant,

Coal Handling Plant.

Executed Renovation and

Modernization of Automation

system from Rockwell based PLC-

5/40 to Control Logix system.

Which includes Design,

engineering, Procurement for

migration of Rockwell based PLC-

5/40 to Control Logix system L–61

and FAT for PLC System.

Jan-2008 to

Nov-2008

2 JSW Energy Ltd R & M of DCS from ABB

symphony to symphony plus

DCS (2x130 MW)

Involved in 2 NOS of DCS Node

Commissioning (removal, fixing and

node powering up and

commissioning).

Mar-2017 to

Apr-2017

3 Orient

Cements Ltd

Renovation and

Modernization of RAW Mill

Automation System

Involved in Renovation and

Modernization of PLC- 3 series to

SLC-500 System.

Nov-1999 to

Dec-1999

Milestones:

Effectively managed and headed Projects, R&M Activities, Maintenance, Capital, Annual shutdowns and various emergencies.

Handled key vendors such as ROCKWELL AUTOMATION, SIEMENS, MAX-DNA, ABB, EMERSON, E&H, YOKOGAWA etc.

TECHNICAL PURVIEW

Adroit in maintaining and developing the below-mentioned System / Equipment’s / Instruments TRAININGS ATTENDED

MAX DNA SYSTEM (DCS)

CONTROL LOGIX SYSTEM (PLC)

RS VIEW 32 (SCADA)

Hydraulic Systems

SAP

IT SKILL

Packages : MS Office,

Operating system: Windows XP, Window7,8 & 10.

AREA System / Equipment / Instruments

Automation

System

Hands on experience in, MAX-DNA DCS, ABB Symphony Plus DCS System.

Deft in handling Rockwell Automation, GE Fanuc & SIEMENS PLC. Boiler Knowledge of FSSS/BMS System, Flame Scanner’s, Ignitors etc., Turbine Emergency Trip System, Vibration (Epro), Axial Shift, Speed probes, Servo Controllers, Servo Valves (Rexroth/Moog), Turbine control oil and Electro-hydraulic system, HPBP system (CCI), TSI/ATSI system (EPRO), EHTC (SEC: Shanghai electrical company). Ballance of plant Coal Handling System, Ash Handling System, Demineralised Water treatment Plant, Reverse Osmosis Plant, Effluent Treatment Plant, Handling of Analyzers, SSF system, CW, ACW, LDO, Chemical Dosing and Compressor and Air drier system. Cement Plant Knowledge on Raw Mill, Kiln, Coal Mill, Cement Plant Process Instrumentation. Instrumentation Weighing systems: Gravimetric Feeder, Belt Scale

Analyzers: Oxygen, SO2, CO Analyzer, Silica, pH, ORP, Conductivity etc.

Field Instruments: PID Controllers, Scanners, Control Valves, Dampers, Actuators, Smart and Non-Smart Positioners (Fisher DVC, Siprat, I/L, Keltron etc.), Configuration and Maintenance Knowledge on Radar & Ultrasonic Level Transmitters, Magnetic / Ultrasonic Flow Meters, Sequencer Cards, Pressure transmitters, Temperature Sensors / transmitters, Solenoid Valves, etc. Electrical

Modules

Basic Knowledge on, DOL Starters, Star Delta Modules, VFD Modules, Hardware Interlocking Systems.

TOTAL EXPERIENCE

ACADEMIA

PERSONAL DOSSIER

Date of Birth : June 07th, 1978.

Languages known : English, Hindi, Telugu, Kannada. Marital Status : Married.

Willing to Relocate : Yes.

Current CTC : 12.00 Lakhs (2 BHK Accommodation Provided, Group Mediclaim Policy, School fees at concessional rate)

Expected CTC : NEGOTIABLE (As per your Company Pay Scales) Notice period : 1 Month

Address : S/O M.B.N GUPTA, Flat No:304, Archana Towers, HIG 515,516&517, (PHASE:6) Opp to GHMC Community Hall, KPHB Colony, Hyderabad-500085, State Telengana. E-mail : adnd8a@r.postjobfree.com

Alt E-mail : adnd8a@r.postjobfree.com

LinkedIn : linkedin.com/in/ravi-kiran-gupta-m

Passport : U2636003

REFERENCE

1. Mr. Sarat Kumar, Senior Manager - JSW Energy Ltd. Mob No: 944-***-**** 2. Mr. Patal Parag, Manager - National Fertilizer Corporation Ltd. Mob No: 990-***-**** SL NO ORGANIZATION Designation DURIATION OF STAY

01 Quess Corp Ltd Manager Instrumentation &

Electrical

MAR-2021- Till date

02 JSW Energy Limited, Toranagallu.

(1800 MW)

Junior Manager

(Instrumentation & Control)

MAY 2005 – AUG 2020

03 Sree Rayalaseema Alkalies & Allied

Chemicals Ltd, Kurnool.

Supervisor Power Projects JAN 2000 – APR 2005

04 Orient Cements, Devapur. (6000 TPD) Shift Engineer MAR1997 – JAN 2000 QUALIFICATION BOARD

SCHOOL/ COLLEGE Year of

Passing Out

B. Tech (Power

Engineering)

BITS Pilani Birla Institute of Technology &

Science

2019

Diploma in Electronics &

Communication ENGG

Department of Technical

Education, Karnataka

MNTI Polytechnic 1996

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