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Robotics Engineer - Simulation and Robot Programming

Location:
Coimbatore, Tamil Nadu, India
Posted:
August 17, 2021

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Resume:

ACADEMIC HISTORY

SIVA

JAYAN S

R O B O T I C S A N D

S I M U L A T I O N - B I W

P R O C E S S

P R O F E S S I O N A L

PROFILE

* ***** ** ********** ** managing and

executing, multiple BIW engineering

projects including Robotic Simulation,

Process planning, Industrial automation,

Onsite simulation, Process optimizations,

Robot programming, production and line

prove out.

AREAS OF EXPERTISE

Robotic Simulation

Robot Programming

BIW Process planning

Process Improvements

Cycle time optimization

Logic blocks

Line simulation

Plant scanning (POD)

Base calibration

Project Management

Training and documentation

PERSONAL DETAILS

Date of birth : 05-06-1997

Marital Status : Single

Passport no : Z6120430

Languages known : Tamil and English.

CONTACT INFO

Ph no : +91-986*******

Mail id : adn8tj@r.postjobfree.com

Address : 4/608-8, Gokul garden,

Bilichi, Coimbatore

Tamil Nadu - 641019.

ROBOTICS ENGINEER – SIMULATION AND

PROGRAMMING

Hirotec India Private Limited Dec 2016 and pursuing Robotics simulation Engineer in BMW Mid floor project, Simulation Project coordinator in Maruti Suzuki india Front under body projects,

Lead simulation engineer in Maruti suzuki Closure lines projects,

Lead Simulation engineer and onsite simulation

coordinator in Volkswagen India closure lines projects. Lead Robot programmer and onsite simulation engineer in Ford Thailand Manufacturing closure lines projects. ROBOTICS – Trainee Intern

Hirotec India Private Limited June 2016 to Dec 2016 Trainee in BIW process planning in Ford India projects, Robotics simulation trainee in FCA and Honda roller hemming projects as part of on the job training.

Robot programming trainee in Kawasaki, Fanuc

industrial robots and Kawasaki’s safety system-Cubic-S. KONGU POLYTECHNIC COLLEGE

Diploma in Mechatronics Engineering

May 2016

GPA: 9

2nd prize for MEMS based self balancing robot in kongu engineering college open house exhibition.

Certificate on Auto CAD by DOTE.

Inplant training experiences at,

Hi tech arai pvt ltd, (Automotive parts)

Shri Murugesan TVS. (Automobile)

S.U.M.Higher secondary school

Higher secondary school leaving examinations 12 th grade Apr 2014

GPA: 7.7

S.U.M.Higher secondary school

Secondary school leaving examinations 10 th grade Apr 2012

GPA: 8.6

District level Appreciation for the project in the topic of Solar energy- Usage on Innovative methods by National children’s Science congress.

EMPLOYMENT HISTORY

ASSIGNMENTS

ROLES & RESPONSIBILITIES

Process study and optimization

Robot selection and reach study

Tooling clearance and path creation

OLP generation as per customer standards

RCS cycle time validation and optimization

Plant scanning and base calibration

Robot safety & aux data preparation

Onsite simulation support and verification

Updating Simulation cell with actual data

Robot Commissioning and communication

Robot programming (Kawasaki)

JPH prove out and optimization

Line buyoff and Production support

Training and Documentation

SOFTWARE PROFICIENCY

Process Simulate - Skillful

Robcad - Skillful

KROSET- Intermediate

Fanuc Roboguide - Intermediate

MotoSIM – Intermediate

Delmia - Beginner

ROBOT PROGRAMMING

Kawasaki – Skillful

Fanuc - Beginner

ABB - Beginner

APPLICATIONS WORKED ON

Spot welding,

Material handling,

Roller Hemming,

Mig Welding,

Sealing/ Gluing,

Swirl seal applications,

Coherix Vision / Image

processing

Updating and recreating Simulation cells

as per actual line using plant scanning and

actual robot backup for future use.

Created automated excels for Fanuc OLP

generation without OLP modules.

Base calibration and path shifting by using

simulation (Achieved 0-2mm of OLP

accuracy in VW).

Path modification of time-consuming

applications (gluing/hemming) by using

simulation as part of simplifying teaching.

Cross checking logics and robot zones in

simulation and advancing if needed.

WORK REFERENCES

Kanakarajan M,

Manager - Robotics & Simulation,

Hirotec India (P) Ltd.

Ph no : +91-978*******

Purushoth S,

Project Manager,

Hirotec India pvt Ltd,

Ph no : +91-848*******

IMPLEMENTED IDEAS

Ford India pvt Ltd,,

Fiat Chrysler Automobiles,

Maruti Suzuki India,

BMW with HAI-USA

Skoda and Volkswagen,

Honda,

Auto Alliance Thailand,

Ford Thailand Manufactring.

Lead Simulation Engineer in BMW and

MSIL projects for Mid Floor, Complete

closures and FUB lines.

Responsible for process planning and

robot simulation in Skoda-Volkswagen

complete closure lines project.

Held technical reviews and discussions

with Maruti Suzuki, Volkswagen, BMW

and Ford regarding the process

feasibilities, recommendations,

improvements and approvals.

Lead robot programmer and onsite

simulation engineer who is responsible

for process implementation,

Improvements and JPH prove out in

Ford Thailand Manufacturing projects.

Responsible for providing training to

ford and proving out Swirl sealer

application with coherix vision systems

in ford Thailand Manufacturing project.

CUSTOMERS HANDLED



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