FEROZ MAZHAR KHAN

+1-872-***-****, adn8ha@r.postjobfree.com

Summary : -

Dynamic and meticulous quality engineer with 17 years of professional experience in a Good Manufacturing Practice environment. In previous roles created 5 QA procedures, 3 WPS / PQR and 5 work instructions as well as performed ISO and API audit for the company.

Professional Experience:

A. RW Cooper & Associates Inc. Chicago - USA

QAQC Inspector 03 / 12 / 2019 – Till date

Inspection of raw material like pipes, fittings, elbows, etc. as per internal & national standards and client’s requirements.

Line check-ups, as per approved isometric drawings, P&ID in line with code requirements and client’s specifications and closing the punches issued by the clients.

Created ITP (Inspection Test Plans) for mechanical inspections.

Inspected welded joints and other joints.

Inspection of painting on products.

Generated Inspection reports.

Co-ordinated with clients and getting approval from the clients. B. Nasser Al - Hajri Corporation Kingdom of Saudi Arabia (KSA) QAQC Supervisor – Piping (Aramco Approved) 09 / 08 / 2016 – 10 / 31 / 2017

Good Knowledge of various standards like ASME B 31.1, ASME B 31.3, ASME B16.5, ASME B16.47, API 5L and Saudi Aramco standards related to piping, valves, flanges, gaskets.

Reviewed daily inspection reports generated by QAQC inspectors and submitting it to Project Management team (PMT).

Conducted surveillance and issuing internal observations and non-conformance (NCR) and closing of NCRs.

Closed the Client’s non-conformances (NCRs), and submitting it to Client, through quality department.

Successfully conducted Hydro-testing of AG & UG pipelines along with client.

Involved in package preparation, line check-ups, as per approved isometric drawings, P&ID in line with code requirements and client’s specifications and closing the punches issued by the clients.

Completed final quality documentation in a presentable manner, in accordance with the conditions of contract.

C. Advanced Oilfield Technology Company L.L.C. Muscat – Oman Sr. QAQC Engineer 06 / 19 / 2012 – 05 / 04 / 2015

Implemented and carried out Internal Audits as per ISO 9001 – 2008 and API standards

(6A, 6D, 5CT, 7-1) every 6 (Six) months and yearly.

Have effecient knowledge of various standards like ASME SEC IX, ASME B31.1, ASME B31.3, ASME SECTION II, API 6A, API 6D, API 5CT, API 7-1, API 16C, AWS D 1.1, ASME B16.3.

Generated ITP (Inspection Test Plans), PQP (Project Quality Plans), Work Procedures, Method Statements and other relevant quality documents for new projects and got approved from client.

Calibrated instruments like Pressure gauges in house and certifying it and submitted Precision Mechanical instruments for Calibration from outside agencies and reviewed the Calibration Certificates and planned for next calibration.

Developed WPS / PQR for SS, DSS and SDSS and got approved from third party.

Witnessed the testing for developing PQR.

Qualified welders (for material like SS, DSS, SDSS, A 106 Gr. B, A 105, etc.) in-house and maintained the records.

Coordinating with Third Party Inspectors (TPI) (like Applus Velosi) and auditors (like BVQI, API).

Conducted Hydro-testing of piping system and certifying it.

Tested and calibrated Valves as per API 6A and API 6D and generating test reports and getting approved from Third party and / or the client.

Conducted NDT (DPT & MPI) in-house and discussed the requirements for NDT (RT, UT and PWHT) with third party.

Periodically expediting and assessing new and old vendors and sub-contractors on QCD

(Quality, Cost and Timely Delivery) on regular basis and relevant aspect as per ISO quality procedures and qualifying the vendors.

Responsible for overseeing / audits of subcontractor Quality Management systems.

Inspected Containerized RO plants in-process and final assemblies and generating test pack.

Visited on Sites for Quality related issues, discussing with the clients and resolving it.

Involved in various activities like in-process inspection, in-coming material and other consumables inspection and maintaining Material Test Certificates (MTC) of the materials allocating jobs to work force of pump shop, fabrication department, machine shop, painting and blasting as per client’s requirements, maintained in-process and final quality, etc. and coordinated with clients regarding quality aspect.

D. Global Chemicals and Maintenance Systems L.L.C. Muscat – Oman Quality Assurance Engineer 05 / 01 / 2010 – 04 / 29 / 2012

Created ITP (Inspection Test Plans) for Civil, Mechanical and RFI (Request for Inspection), method statements and procedures maintaining records and submitting to the client for approval.

Coordinated with Civil engineer, Internal Surveyor and Consultant. And also QC department

(Civil, Mechanical and Electro - Mechanical) of the sub – contractor.

Created Receiving cum Damage Report (RCDR) for incoming materials on site.

Maintained Calibration, Test Certificates and other certificates for the instruments, equipments, Civil, Mechanical and Electrical materials to be used on site.

Prepared samples for civil works and submitting to civil laboratories for testing.

Inspected welding for HDPE, SS & SDSS pipes, Surveying, Setting out and torqueing and bolt torquing of bolts.

Prepared Survey drawings & records and layout and as-built drawings for Piping and Cable Routes and site related drawings on Auto-cad.

Prepared daily, weekly and monthly reports and monthly invoices and submitted to the Project Managers and Consultant / Client.

E. Inco International Freezone Co. Dubai – UAE

QA / QC Engineer 09 / 13 / 2008 – 01 / 14 / 2010

Generated QCP (Quality Control Plans) for Fabrication and erection of steel structures and piping and erection of mechanical equipments like blowers, fans, steel structures, etc.

Generated PQP (Project Quality Plans) for client Alcan Alesa – Rio Tinto – Switzerland.

Inspected of the fabrication, bolt torqueing, erection and verticality of the steel structures, blasting and painting for piping and mechanical equipments, sub-assemblies and assemblies, spools and skids.

Coordinated with internal surveyor and Client surveyor.

Generated RFI (Request for Inspection), TQ (Technical Queries), SEQ (Site Engineering Query), RFC (Request for Concession) and submitting to client, and coordinating for the same and submitting to the client.

Witnessed NDT like UT, MPI, DPT and generating reports for NDT and documents like material Summary.

Sucessfully conducted Pressure testing (Hydro test and Pneumatics Test).

Coordinated with the QC department (Mechanical) of the sub - contractor and the client, and also with Civil contractor.

Conducted and witnessed Welder Qualification Test on site with client.

Prepared and submitted quality dossiers to the clients.

Designed the Weld Map and revised Method Statement for welding of conductor piles (CP).

Inspected (Surveying) of single and two pipes for straightness, before and after welding.

Generated WIR (Welding Input Report).

Document control of reports and documents.

Coordinated with QA / QC inspectors of STFA, JAN DE NUL and SAUDI ARAMCO. F. M.F. Engineering Services Mumbai – Maharashtra – India QA / QC Engineer. 09 / 04 / 2007 – 11 / 10 / 2008

Inspected manufactured earth-moving equipments like links, link plates, pin and bush assemblies, sprockets, hydraulic motors, pumps, etc. as per the approved drawings and approving it.

Generated Inspection Reports (IR).

Conducted NDT like UT and Die Penetrate.

G. Tiger Steel Engineering L.L.C. Sharjah (UAE)

QA / QC Engineer 03 / 03 / 2007 – 08 / 31 / 2007

Inspected steel erected members as per the approved drawings on site.

Inspected bolted and welded joints as per the drawing requirements.

Inspected painting as per the drawing requirement and relevant standards.

Generated Inspection Requests (IR), Material Inspection Requests (MIR).

Coordinated with third party inspector and client.

Conducted NDT like UT and Die Penetrate.

H. M/s Mach - 1 Engineering Works Mumbai – Maharashtra – India Sr. Mechanical Engineer 07 / 10 / 2005 – 01 / 15 / 2007

Handled production line – up.

Generated QAPs (Quality Action Plans).

Carried out inspections as per approved quality procedures. I. Mercury Pneumatics Pvt. Ltd. Mumbai – Maharashtra – India Production Engineer (Pneumatic Valve Division) 12 / 01 / 2003 – 07 / 07 / 2005

Handled production line, assembly, and testing of pneumatic valves.

Inspected of valve parts and sub-assemblies and approved it and initiated for re-work if required.

Dealt and coordinated with vendors and suppliers. Conducted vendor development.

Revised assembly drawings and part drawings.

Conducted Research and Development of new valves.

Sales, after sales and customer support for pneumatic valves and valve parts. J. Hardcoats (India) Pvt. Ltd. Mumbai – Maharashtra – India Mechanical Engineer 09 / 02 / 2002 – 11 / 30 / 2003

Inspected manufactured components and in process components as per the approved drawings.

Handled production line up.

Created process sheets for manufactured precision mechanical components.

Designed jigs, fixtures and gauges.

Generated components drawings on Auto cad – 2000 for manufacturing.

Maintained various records like chemical test reports, mechanical test reports and other test reports.

Conducting NDT (Non Destructive Testing) for welded components, like DPT, UT.

Co-ordinated with the client.

K. CALI – Calibration Laboratory Mumbai – Maharashtra – India Mechanical Engineer 07 / 01 / 1999 – 08 / 31 / 2002

Calibrated mechanical precision instruments.

Submitted in-house master instrument to third party for re-calibration.

Procured calibrated reference masters as and when required.

Created QWIs (Quality Work Instructions) for Calibration Procedures of instruments and revised it (new and old).

Created and amended Quality manuals as per NABL (National Accreditation Board for Testing and Calibrating Laboratory) requirement.

Engaged in customer support regarding the technical aspects of calibration and various instruments like thread plug gauges, vernier calipers, micrometers.

Skills :-

MS Windows

MS Office

Auto-Cad

A Practical & Systematic Approach.

Team working skills.

Public relation Skills.

Ability to get to the root of the problem and solve it.

Ability to provide a vision and thrust to the organization.

High level of patience, urge for continued self-development. Educational Testimony: -

1) Bachelor of Engineering in Production (Mechanical) Mumbai University, M.H. Saboo Siddik College of Engineering. 2) Diploma in Mechanical Engineering (Industry Integrated) Mumbai University, Larsen And Toubro Institute Of Technology. Certification: -

Internal Auditor course for ISO 9001 – 2008, by Polyglot Institute, Muscat Certificate no.: 159/2012

Languages Proficiency: -

English, Hindi, Marathi.

Seminar / Courses Attended: -

2000: Course in NABL (National Accreditation Board for Testing and Calibration Laboratory), conducted by M/s CALI – Calibration laboratory.

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