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Cycle Power Commissioning Technician

Location:
Dubai, United Arab Emirates
Salary:
negotiable
Posted:
August 13, 2021

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Resume:

CARLO ATIENZA CATILO

Home Address : Abuhail, Deira Dubai, UAE

Mobile Number : +971**-***-****

E-mail Address : adn56p@r.postjobfree.com

Extensive experience in Construction, Commissioning, HUC, Start-up & Maintenance from Oil & Gas Production Platforms, FPSO, Combined Cycle Power Plants, Petrochemicals in the field of Instrumentation and Control System.

Instrumentation and Control works from MC to Project completion phase up to system handover. System completion involves instrument installation, cable inspection, hot loop check, serial link checks, junction box & control panel inspection, fieldbus segment testing, Unit Control panel test, Logic testing, Process and ESD C&E testing, Valve & accessories installation and testing.

Confirmation of loop signals to ICSS, DCS, F&G, SCADA system. Confirm ranges and alarms set points as per latest I/O revision. PID tuning, graphic displays, instrument configurations, logic and interlocks.

Evaluate and resolve instrument field design problems and installation, Hook up, IS and NON-IS eqpt. IP ratings & cable glandings. Mark up drawings (P&ID, loop diagram, interconnection drawings, wiring diagrams, etc.).

Provide technical support, advisory, assessment & improvement on all packages instrumentation control loops. Interface Checking of Digital I/O and Analog I/O Modules and Serial Link. Confirm all relevant loop components Instrument ITR, check sheets and Loop Folders are complete with no outstanding “A” punch list items.

Knowledge in: 4-20mA, PT, TT, LT, calibration, troubleshooting, transmitter, fieldbus, hart, valve, regulator, positioner, PSV, PID and drawing.

University Degree: Bachelors of Science in Industrial Technology Batangas State University

March 2000

Technical Studies: Instrumentation Technology

I & E Industrial System Inc.

April 2002

Vocational Studies: Programmable Logic Control Course (PLC) SIEMENS S7-300 and FESTO FC34

TESDA IV-A (CALABARZON), Batangas City Philippines PERSONAL SUMMARY

EDUCATIONAL BACKGROUND

Position: Instrument & Control Technician

(O & M – Short Term)

Date: March 14, 2021 – Present

Company: Global Petroleum Trading LLC

Project Assignment: ADNOC – Habshan 5 Gas Processing Location: Abu Dhabi, United Arab Emirates

Duties and Responsibilities:

Carries out PM, CM and functional test in accordance with maintenance ADNOC procedure on a variety of equipment and loops.

Filed calibration of variety of instrument pressure, temperature and flow.

Install, inspect, trouble shoot and repair turbine internal and external components.

Assign in shutdown job and GTG.

Position: Instrumentation Maintenance Technician / Senior Metering Technician (O & M)

Date: August 1, 2018 – December 31, 2020

Company: SPIE Oil and Gas Services Middle East LLC Project Assignment: SIBA Field Facilities Project

Location: Al Basra, Iraq

Duties and Responsibilities:

Experience with function testing EDPV, PCV, TCV & FCV.

Carries out the repair, overhaul and calibration of process control equipment on site or in workshop

Include system such as fire and gas detection equipment, wellhead hydraulic system and ordinary control system E.G pressures temperature, flow, levels uses various type of tolls and equipment

Carries out preventive and corrective maintenance and functional test in accordance with maintenance procedure on a variety of equipment and loops.

Having good knowledge of plant safety rules regulation including permit to work system (PWS and PTW) and several kinds of permit

Carried out breakdown maintenance and disassembles instruments, cleans/replaces parts or components. Calibrates and test serviced instruments to ensure proper operation

Assist in Vendor for water draw activities, proving system in metering station

Calibration of field instruments in Metering Skid

Watering of BI directional ball prover for bath switch combination

Assign in metering maintenance

WORK EXPERIENCES

Position: Instrumentation and Commissioning Technician Date: August 1, 2017 – July 30, 2018

Company: SPIE Oil and Gas Services Middle East LLC Project Assignment: ADNOC – Taweelah Gas Compressor Station Location: Abu Dhabi, United Arab Emirates

Duties and Responsibilities:

Prepare Instruments Test Reports ITR (check sheets) such as of instrument loop tests, Panel checks (Marshalling cabinet, Local /Unit Control Panel and DCS cabinet), Motor Control Center (MCC) Check Interface signal to DCS and Serial link check.

Responsible for Function Test of Equipment / Instrument and ensure that all components in a loop are fully operational when connected together and are in a state of readiness prior to the commencement of dynamic commissioning activities. Modify control loops if necessary and undertake fault finding and rectification actions.

Execute loop checks to verify loop integrity prior to commissioning and activation of field instruments, field instrument re-calibration and trouble shooting of failed loops. Loop checking FIELDBUS system to verify integrity.

Checking and updating the confirmed points of all DCS I/O and instruments at the Control System Data Base.

Assigned at site within Start Up Team for loop checks, cause and effect matrix, configuration and display graphics. Pre-commissioning works, DCS board man for loop checking of instruments from field box module to field instruments, monitoring of actual field injection process and the calibrated instrument output. Site inspection of any installed instruments base to drawing standard and drawing hook-up.

Verification, Loop-Checking, Calibration of Water Ballast Kongsberg Transmitters using HART Communicator 475. Trouble- shooting of Marshalling panels I/O Cards.

Preparation of Permit to Work for Commissioning Activities. Responsible for Isolation and Powering-Up of Emerson System and ESD Panels.

Loop checking and pre-commissioning against all project details, vendor information, P&ID, Input / Output schedule, data sheets, instrument index database, alarms and trip schedules. Whenever necessary, raises Software Change Requests (SCR) for corrective actions.

Confirm / Verify the Mechanical and Project Completion package to ensure all loop check pre-requisite inspection and test activities were completed or Punch Lists were raised.

Commissioning, Start-Up and Control the Instrument and Plant Air Compressor, Wet Air Receiver and Air Dryer Unit

(Air Pack). Loop Check and Function Test of Instrument Air Compressor Transmitters, Switches and Control Valves. Troubleshooting of Remote Control Valve Panels. Confirm loop details are correct against all Project / Vendor Information (PID’s, I/O Schedule, Data Sheet, Instrument Index, Alarm and Trip Schedule including Rack / Slot / Channel location for all I/O devices.

Position: Instrument and Control Technician

Date: January 2012 to February 2016

Company: JG SUMMIT PETROCHEMICAL CORPORATION

Project Assignment: NAPHTHA CRACKER PLANT

Location: SIMLONG, BATANGAS CITY PHILIPPINES

Duties and Responsibilities:

Responsible for hot loop checks, function testing and trouble shooting of Equipment and Instrument to ensure that all components in a loop are fully operational when connected together and are in a state of readiness prior to the commencement of dynamic commissioning activities and including securing acceptance and sign off of loops.

Complete loop checking of Cause & Effect Tests in both Process Control System and Process Shutdown System and Fire and Gas Systems

Perform regular calibration and maintenance of all safety, fire and gas equipment such as gas monitors, H2S monitors, smoke detectors and heat detectors.

Troubleshoot, repair, calibrate and test various types of process control instruments and relay logic, which include pneumatic, electrical and electronic instruments.

Preparation of PTW for commissioning activities and perform LOTO Lockout / Tag-out for both Electrical and Instrumentation Equipment if necessary for safety purposes before they commence their task job activities.

Bench and Field Calibration of various Field Instruments such as Control Valves, Blow Down Valves, Shut Down Valves, Level Transmitter, Pressure Transmitter, Flow Transmitter, Pressure/Temperature Indicator.

Functional Testing and cleaning of Thermo-Element (RTD and Thermocouple), Motor Operated Valve (MOV) taking into consideration their interlocking and protection system involved in its operation.

Perform upgrade and retrofitting of new control instruments to the existing panels in the field and main control room.

Comply with all company Health, Safety and Environment as well as Work Permit, policies and procedures.

Input data into the maintenance system, such as work order activities, materials and spares, failure reports and manpower statistics.

Knowledge in: 4-20mA, PT,TT,LT, calibration, troubleshooting, transmitter, fieldbus, hart, valve, regulator, positioner, PSV, PID and drawing.

Position: Instrument Commissioning Technician

Date: April 2011 to August 2011

Company: British Petroleum Angola PSVM FPSO

Project Assignment: MODEC ONSHORE PRODUCTION SYSTEM under WARTSILA SINGAPORE LTD. Location: Jurong Shipyard, SINGAPORE

Duties and Responsibilities:

Knowledge in: 4-20mA, PT, TT, LT, calibration, troubleshooting, transmitter, fieldbus, hart, valve, regulator, positioner, PSV, PID and drawing.

Lead and Execute Dynamic Commissioning Procedure / Unit Start-up and performance tests ensuring proper and safe operation of the machine by evaluating the running parameters and troubleshoot control system problem as they arise. Handover and Completed Dynamic Commissioning Procedures of the entire TURRET System to BP Operation Maintenance; Production Risers & Headers, PIG Receivers & Swivels, Production Service Risers, PIG Launchers & Swivels, Turret Drain System, Turret Chemical Distribution, Turret Methanol Distribution, Gas Injection

/ Export / Import & PIG Launcher, Circulation Tank, Torque Status, Tension Monitoring, Hawser Winch, Hydraulic Power Unit System.

Provide technical support, advisory, assessment & improvement on all packages instrumentation control loops and all programmable logic controllers (PLC). Interface Checking of Digital I/O and Analog I/O Modules and Serial Link. Monitor and Control the ICSS (Yokogawa). Confirm all relevant loop components Electrical and Instrument ITR check sheets are complete with no outstanding “A” punch list items.

Execute loop checks to verify loop integrity prior to commissioning and activation of field instruments, field instrument re-calibration and trouble shooting of failed loops. Loop checking FIELDBUS system to verify integrity.

Lead group of technicians for clearing ITR until final handover to operations. System handled as follows; ESD/FGS interface checks, Fire Water Pump, Foam Water Deluge/Water Mist System, UPS, Profibus Tests (Switchboard to ICSS). Carry out risk assessment based on P&ID, SLD and site conditions.

Confirm / Verify the Mechanical and Project Completion package to ensure all loop check pre-requisite inspection and test activities were completed or Punch Lists were raised. Position: Instrument Technician

Date: March 2009 to December 2010

Project Assignment: SIEMENS POWER OPERATION INC under I&E Industrial System Services 1000 MW Combined Cycle Power Plant Project

Location: Sta. Rita, Batangas City Philippines

Duties and Responsibilities:

Responsible for maintenance planning to ensure minimum downtime and maximum efficiency, ensuring that all continuous machinery survey (CMS) and safety equipment survey requirements are met.

Complete on time all maintenance related safety and audit action items allocated to the maintenance department.

Function testing of all instruments and verification with datasheets and all referenced drawing such as P&ID, Loop drawings, Inter Connection Drawings, Data sheets, as-built drawing as required, vendor specifications and I/O schedule.

Preparation of PTW and perform LOTO Lockout / Tag-out for both Electrical and Instrumentation Equipment if necessary for safety purposes before they commence their task job activities.

Initiate work orders, work permits and safety instruction to determine nature and location of work, job instructions, safety requirements and hazard information. Maintain proper documents on work carried out such as the Validation

/ Calibration records.

Preparation of daily Instrumentation and Control activities required to meet the completion date target for the whole unit of the plant which includes Heat Recovery Steam Generation (HRSG), Steam Turbines, Gas Turbines, Boiler Feed Pumps, Gas Metering Stations, De-aeration, Water Intake area, Utilities and Equipment.

Oversees the installation of the electronic systems and equipment, including transmitters, recorders, control relays and alarm systems, connections of power cables to electrical equipment including grounding leads and stress cones Position: Instrument Commissioning Technician

Date: May 2008 – December 2008

Project Assignment: CONOCO PHILLIPS CHINA INC. (COPC) under AIR ENERGI GROUP SINGAPORE PTE LTD

Location: BOHAI PHASE II BOHAI FPSO TOPSIDE PROJECT Sembawang Shipyard SINGAPORE (On Shore)

Duties and Responsibilities:

Knowledge in: 4-20mA, PT, TT, LT, calibration, troubleshooting, transmitter, fieldbus, hart, valve, regulator, positioner, PSV, PID and drawing.

Responsible for Function Test of Equipment / Instrument and ensure that all components in a loop are fully operational when connected together and are in a state of readiness prior to the commencement of dynamic commissioning activities. Modify control loops if necessary and undertake fault finding and rectification actions.

Prepare Instruments Test Reports ITR (check sheets) such as of instrument loop tests, Panel checks (Marshalling cabinet, Local / Unit Control Panel and DCS cabinet), Motor Control Center (MCC) Check Interface signal to DCS and Serial link check.

Commissioning, Start-Up and Control the Instrument and Plant Air Compressor, Wet Air Receiver and Air Dryer Unit

(INGERSOLL RAND). Loop Check and Function Test of Instrument Air Compressor Transmitters, Switches and Control Valves. Trouble Shooting of Remote Control Valve Panels (SCANA) and (Allen Bradley PLC). Confirm loop details are correct against all Project / Vendor Information (PID’s, I/O Schedule, Data Sheet, Instrument Index, Alarm and Trip Schedule including Rack / Slot / Channel location for all I/O devices.

Assist Siemens Vendor Engineer in Water Mist System for configuration, trouble shooting and function testing of Simatic S7-300 PLC. Confirm all the loop components Alarms / Fault tests are correct to Printer / Data Logger and Sequence of Event Recorder, Including all Analogue and Digital loop Configuration / Ranges and Alarms / Trip settings are correct on HMI / UCP graphics to the latest revisions of I/O schedule.

Verification, Loop-Checking, Calibration of Water Ballast Kongsberg Transmitters using HART Communicator 475. Trouble-shooting of Marshalling panels I/O Cards.

Preparation of Permit to Work for Commissioning Activities. Responsible for Isolation and Powering-Up of Emerson System and ESD Panels.

Loop checking and pre-commissioning against all project details, vendor information, P&ID, Input / Output schedule, data sheets, instrument index database, alarms and trip schedules. Whenever necessary, raises Software Change Requests (SCR) for corrective actions.

Prepare the required Handover documentation to ensure smooth handover to Operations Position: Instrument Technician

Date: May 2005 –May 2008

Project Assignment: Korean Plant Services

Ilijan 1200 MW Combined Cycle Power Plant Project

Location: Ilijan, Batangas City, Philippines

Duties and Responsibilities:

Bench and Field Calibration of various Field Instruments <Control Valves, Level-Pressure-Flow Transmitter, Pressure/Temperature Indicator, Functional testing of RTD and Thermocouple using test equipment such as Thermo Bath, Decade Box, Hart Communicator, Calibrator, Pneumatic Hand Pump, Portable Druck Calibrator and Hydraulic Pump.

Routine maintenance which includes but is not limited to the following:

field fault analysis – determines if instrument has failed or if it is a process problem;

field calibration of instrumentation utilizing proper test equipment;

complete overhaul in shop environment to include component replacements, alignments and calibration to specifications of record;

repair of signal transmission facility such as tubing, wiring, etc.;

instrumentation to include pneumatic, electronic and digital equipment;

fault analysis of hardwire relay logic, motor control circuits, motor power circuits (120V to 480V 3phase) and common utility / lighting circuits;

installation of new control circuits, modification of existing instrument/electrical systems as requested, to include design, load and Implementation of new control logic;

fault analysis of PLC based systems with control logic modification.

Removes defective instruments from system, decontaminates, disassembles, and cleans instruments, and replaces defective parts, using hand tools.

Reassembles instruments and replaces instruments in system, using hand tools.

Lubricates instruments and replaces defective wiring and tubing.

Calibrates readings on instruments according to standards and adjusts phasing and aligns stages to ensure accuracy of recording and indicating function.

Records calibrations made, parts and components used, and inventory of parts on hand. Position: Instrument Commissioning Technician / Process Operator Date: February 2001 – March 2003

Project Assignment: HYUNDAI ENGINEERING & CONSTRUCTION CO., LTD. Coloane-B Combined Cycle Gas Power Station (2GTG & 1STG) Location: Macau, CHINA

Duties and Responsibilities:

Joined the start-up team to assist in completion of commissioning and commercial operation of this combined cycle power plant.

Assumed responsibility for Gas Insulated Switchgear (GIS), for all water chemistry including HRSG, Seawater intake, cooling tower.

Responsible for the client acceptance of two (2) gas turbine generator (GTG), one (1) steam turbo generator (STG), heat recovery steam generator (HRSG) and process operation of balance of plant (BOP). Inclusive are loop verification, logic testing, sequence checks, graphic display, instrument specification & calibration, and all aspects of instrumentation and control regarding GTG, STG, and it’s auxiliaries, & BOP. Position: Instrument Commissioning Technician

Date: June 2000 –December 2000

Project Assignment: RAYTHEON EBASCO OVERSEAS LTD (REOL) Ilijan 1200 MW Combined Cycle Natural Gas Power Plant (4GT & 2ST) Location: Batangas Philippines

Duties and Responsibilities:

Setting up all instrumentation and electrical system including motorized valves. Assisting engineers with logic modifications, fault finding and test runs of 1200 MW Gas & Steam Turbines and logic sequence checks of motors, pumps, and general instrumentation. Responsible in deleting and copying firmware of I/O module of the DCS cabinet also on its configuration.

Checking and updating the confirmed points of all DCS I/O and instruments at the Control System Data Base.

Assigned at site within Start Up Team for loop checks, cause and effect matrix, configuration and display graphics.

Pre-commissioning works, DCS board man for loop checking of instruments from field box module to field instruments, monitoring of actual field injection process and the calibrated instrument output. Site inspection of any installed instruments base to drawing standard and drawing hook-up. n / Process Operator



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