CURRICULUM VITAE

RAKESH SONGARA

Address – Shree Samarth krupa complex

Flat no A203, Ashale road

Ulhasnagar - 421004 (Maharashtra, India )

Mobile No: +919*********

E-mail Id: adn3p1@r.postjobfree.com

CAREER SUMMARY

Mechanical engineer with 14+ years work experience Quality Inspection, Production & Expediting in equipment manufacturing. Working experience in Oil & Gas / EPC Project, and Boiler equipment industry. Excellent knowledge of Process piping, CUI, internal / external corrosion, heavy equipment fabrication, steel storage tank, Process equipment, Seamless, ERW & Welded Pipes, pipe fittings, Various Welding process, Machining, NDT (RT, UT, MPI, PT and PMI), Structural Fabrication and Erection at site, Pump, FRP product & lining, Chimney stack, Pre & PWHT Heat treatment, Stress reliving, Annealing, Hydro test, Painting, bought out etc. Production and quality team handling, Project coordination, supplier expediting, handle supplier technical issue, negotiation. Involve in TPI & client inspection and third party testing agency. Quality tools as Kaizen, 5S, CAPA, etc. ISO 9001 IMS Documentation and Internal / External Audit. EDUCATIONAL QUALIFICATION

Bachelor of Mechanical Engineering (2006 – 67.5%)

TECHNICAL QUALIFICATION

ASNT Level-II in Radiography Testing;

ASNT Level-II in Ultrasonic Testing;

ASNT Level-II in Liquid Penetrant Testing

ASNT Level-II in Magnetic Particle Testing

COMPUTER SKILLS

MS-Office( Word, Excel, Power Point )

AutoCAD, Catia design V5

ERP

ON HOUSE TRAINING

ISO 9001: 2015 internal Auditor Certification

Safety & First Aid Training

FAMILIARITY WITH CODES AND STANDARDS

ASME Sec IX, Sec VIII, Sec II part C, Sec V, ANSI/ ASME B31.3, B31.1, B16.5, B16.11, B36.10, API 570, API 571, API 1104, India boiler regulations, Engineering Standards and project Client specification. WORK EXPERIENCE: SINCE YEAR FOR FABRUARY 2007 To Till Date TURNAROUND JOB ( IN SERVICE INSPECTION), Feb -2021 to July - 2021 Worked in HPCL Mahul, Mumbai - Inspection engineer. Project : - APS, OFCCU,GCU

Company :- SGS India pvt ltd

1) Visual and NDT (PEC, UTM) Inspection of insulated, bare piping, elbow, tee, Vessel etc. 2) Checking internal / external corrosion, Crevices, Atmospheric corrosion, blistering, Painting & coating, Mechanical damage, etc.

3) Inspection of Vessel, Heat exchanger, Tower, piping, Furnace radiant and convection coil, furnace refractory, APH.

4) Hydrostatic and pneumatic test witnessed of piping. 5) Surface preparation inspection before painting. 6) Checking vibration and sagging in line.

7) Checking of pipeline shoe support misalignment. 8) Inspection of insulated line for CUI, open joint, lack of insulation, insulation damage. 9) Inspection of pipeline wrapping and coating, passing through ground/slab. 10) Inspection of valve type and locations per P&ID. 11) Checking of leakage from pipe line, valve, Heat exchanger, flange connection. 12) Prepared report for thickness loss of pipeline and calculate the remaining life of line. 13) Inspect lines in accordance with P & ID & isometric drawing for mechanical clearance 14) Identification on P & ID’S for pressure test; and prepare Test Packages 15) Prepared Corrective action for inspection test result. 16) Prepared final inspection report and check list for client submission. TURNAROUND JOB ( IN SERVICE INSPECTION) May-2018 to March -2020 Worked in HPCL Mahul, Mumbai - Inspection engineer. Project : - APS, NFCCU

Company :- Petrocon engg. & Inspection pvt ltd.

17) Visual and NDT (PEC, UTM) Inspection of insulated, bare piping, elbow, tee, Vessel etc. 18) Checking internal / external corrosion, Crevices, Atmospheric corrosion, blistering, Painting & coating, Mechanical damage, etc.

19) Checking of pipeline fouling with other adjacent line. 20) Checking vibration and sagging in line.

21) Checking of pipeline shoe support misalignment. 22) Inspection of insulated line for CUI, open joint, lack of insulation, insulation damage. 23) Inspection of pipeline wrapping and coating, passing through ground/slab. 24) Inspection of valve type and locations per P&ID. 25) Checking of leakage from pipe line, valve, Heat exchanger, flange connection. 26) Prepared report for thickness loss of pipeline and calculate the remaining life of line. 27) Inspect lines in accordance with P & ID & isometric drawing for mechanical clearance 28) Identification on P & ID’S for pressure test; and prepare Test Packages 29) Preparations of as built Isometric drawings referring P & ID. 30) Prepared Corrective action for inspection test result. 31) Prepared final inspection report and check list for client submission. Worked in Bharat Petroleum Co. Ltd. (BPCL, Mumbai) - Inspection engineer. 1) Reviewing Inspection Test Plans, WPS & PQR and stage wise inspections for project fabrication job 2) Incoming material inspection at Lay-down Yard, spools dimensional inspection, material traceability, stamp transferring clearance, Verification of internal cleanliness of pipe spools prior to erection 3) Stage-wise inspection and fabrication of piping, structures and installation of equipment. 4) Incoming Material Inspection as per Code & Standard, physical condition and PMI inspections 5) Inspection of leaks and repair, testing of DPT, MPT and RT as required. 6) Coating and insulation condition monitoring for equipments and piping's. 7) Quality check on the materials and installation as per the quality specifications / client quality standards and requirements.

8) Inspection of Sand Blasting, Painting, As Per Approved Procedure & Standard. 9) Maintain inspection records includes Thickness measurements, corrosion rate and inspection interval 10) Preparation & Updating of inspection checklist JUN – 2011 to Oct – 2017

Worked as Senior Quality engineer / Expediting with M/s. Eisenmann India Pvt. Ltd., Thane Mumbai Eisenmann is MNC Company, executes EPC project for its customers in the field of automotive industries, Automotive Paint plant turnkey project.

Duties Involved:

1) Preparation of process equipment quality plan & ITP, SOP and inspection schedule. 2) Development and evaluation of the new vendor production capacity, quality, delivery etc 3) Inspection of various plant equipment as Process tanks & pre treatment tunnel of S.S & M.S, heat exchanger, air heater, Oven assembly, air supply system (ASU),cooling coil assembly, Pumps, valves

, site conveyer line, conveyor tracks, ERW pipes,Structure, Site Piping, FRP tank & lining, Insulation, welded pipes, pipe fittings as per applicable Code / specification / Drawing. 4) Inspection of mass of zinc coating and deflection test, adhesion test, uniformity of zinc coating. 5) Incoming material inspections, thickness verification, Physical condition, Batch number and storage of materials, document verification against Client specification drawings and standards 6) Expedited the complete project material from PO placement to the material delivery at site. 7) Convened kickoff meeting to brief the overview of the project, Explaining the project specification & requirement to analyze the manufacturing process and to finalize the inspection stage. 8) Ensuring that manufacturing process comply with set quality standards. 9) Witnessed manufacturer’s critical inspection activities in line with the critical rating during execution of the project.

10) Perform visual inspection before, during and after welding as well as welding parameters and dimensional aspects.

11) Review/ Material Selection of Welding Consumables (AWS/ASME) Electrodes, wires, fillers for different applications

12) Monitored the progress of the project and expedited delivery of the equipment to site to meet ROS dates.

13) Prepare the every week vendor’s inspection status. 14) Witnessed hydro test / NDT & Destructive testing. 15) Lab Test witnessed for Physical and chemical testing. 16) Maintain all inspection tools, Test equipments, Gauges etc are calibrated and all calibration certificates are currently valid.

17) Reviewing of WPS, PQR and WPQ test reports and Witnessing welding qualification tests at site. 18) Welding application with various processes i.e., SMAW,GTAW,GMAW & SAW 19) DFT checking of Galvanic coating, Painting of structure and equipments. 20) Manage supplier non-conformance and complaint handling process. 21) Verifying all inspection tools, Test equipments, Gauges etc are calibrated and all calibration certificates are currently valid

22) Lead CAPA evaluation and closure related to supplier quality / performance. 23) Reduce the Internal and Customer rejection.

24) Painting: Inspection of Surface preparation (Surface Profile, Dust Check), Intermediate & Final Paint inspection for structures.

25) Prepared the NCR for any deviations found in any process and product. 26) Inspection of piping erection according to isometric drawing, P&ID, general arrangement drawing and ensure that the piping quality, its installation and equipment installation meet the Project Specifications.

27) Check alignment, plumpness, straightness, orientation against approved and updated isometric drawings, piping plan and piping and instrument diagram. 28) Implemented quality assurance & control procedures and specification at vendors works to ensure vendor development & quality of deliverables meets client requirements. 29) Prepared the master format for the weekly expediting report for company. 30) Reviewed the weekly & monthly progress based on project program along with procurement team and project manager.

31) Perform the site inspection and prepared punch point list. To ensure the closure of all quality points. 32) Prepared performance report of existing supplier with respect to quality & delivery and submit the procurement & project team for global purchasing.

33) Maintain the project wise inspection report / documents for final submission. 34) ISO 9001: 2015 documentation & implementation. AUGUST-2008 to JUN - 2011

Worked as Senior Quality engineer with M/s. Tube weld India Limited, (Navi Mumbai), Tube weld India Limited that manufacturer of power plant equipment as boiler Pressure Part, economizer coil assembly, evaporative coil assembly, Heat exchangers, & air preheated, Coil panel assembly fabrication, super heater Coil assembly, ERW, Seamless, EFW welded pipe.It has wide range of client all over India some of like NTPC, national Fertilizers Ltd, EIL, IOCL, GRASIM, HPCL, MRPL, L&T, etc. Duties Involved:

1) Preparation of Quality procedures (inspection test plans / ITP) as per project and client technical requirements and follow-up for its approval and monitor the implementation. 2) Incoming material inspections, thickness verification, Physical condition, Batch number and storage of materials, document verification against Client specification drawings and standards. 3) Inspection & Quality controlling of Pressure vessel, heat exchanger, boiler pressure parts

(Superheated coil, Economizer coil, Cooling coil, Boiler tube, steam Header, water wall panel, Exchanger fin tube, Studded bed tube etc.).

4) Inspection of Seamless, ERW / EFW welded pipe of stainless steel, alloy and carbon steel. 5) Checking of the Fit-up, Pre-heat, Inter pass temperature etc as per applicable WPS & final Visual Inspection of completed welds for the occurrence of Porosity, Cracks, Undercut, and Spatters prior to Non Destructive Testing.

6) PMI verification for Stainless steels (positive material identification) 7) Preparing the weld inspection, material traceability certificate & updating the same. 8) Review and witnessing of mechanical tests such as tensile, bend, impact, hardness, micro, flattening, flaring, ferrite, IGC and chemical analysis as per the applicable standard And specification 9) Welding application with various processes i.e., SMAW,GTAW,GMAW & SAW 10) Measurement of Pipe spool dimension and layout checking. 11) Involved in various Heat treatment (Stress reliving, annealing, normalizing) for carbon, Alloy steel & stainless steel, Dissimilar pipe spool joint as per code ASME and client specification. 12) To conduct and evaluate non-destructive testing (RT, MPT, PT and UT) of weld joints as per ASME Section VIII acceptance standards.

13) RT Film Review Interpretation & NDE Report Review. 14) Evaluation of pre & post weld heat treatment (PWHT) charts as per ASME Sec V & Sec IX, Sec VIII, IBR and client specification & approved ITP.

15) Prepare inspection reports, NCR, technical queries, QA/QC reports and X-Ray and repairing status. 16) Involved in Hydrostatic test of pipes, coil & vessel. 17) Blasting and Painting Inspection as per approved procedure and project specification. 18) Third party witness metallurgical test as ASTM 262 IGC, HIC, Spark test,NACE MR0103, MR0175. 19) Coordinate with production, planning and purchase department. 20) Analyze production and quality control to detect and correction problems. 21) Planning inspection activity and prepare daily inspection reports, job progress card as per ISO, IBR records, TPI records, etc.

22) Maintain all inspection tools, Test equipments, Gauges etc are calibrated and all calibration certificates are currently valid.

23) Conducting Procedure Qualification for Carbon Steel, alloys, Duplex & SS materials as per Project scope, Preparation of WPS according with PQR and Project Specification. 24) Conducting Welder Qualification Tests, Preparation of Welder ID and maintaining Welder Qualification Records/Renewals.

25) Preparation / approved the WPS-PQR for prequalification / re-qualification for new material welding As per ASME Sec-IX.

26) Conducting the WQT, maintaining the welder’s track record. 27) Handling client inspection, demonstrating all activities and documents for approval. 28) Liaison, Coordination, Communicates extensively with client and Technical Authorities, in dealing with Technical issues & External agencies/Third Party ( BVIS, TUV, SGS, EIL,TOYO,UHDE, CEIL, NTPC RIO, JACOBS).

29) To stick to the ISO system by self and to maintain the same environment throughout the factory. 30) Preparing IBR form III B & IV A of manufactured products for IBR approval. 31) To maintain identification & traceability of the job under inspection including the status of job as accepted – rejected – rectify – hold using identification tags. 32) Raise the non-conformance of job and ensure successful correction. 33) Implementation of 5S, failure modes effect analysis (FMEA), root cause analysis 34) Determining, setting in-house quality procedure and specification. 35) Implement and enforce quality control standards to meet quality objectives. 36) Monitor & maintain all quality records / documentation as per ISO.9001:2008. FEB -2007 to AUGUST-2008

Worked as Quality assurance engineer with M/s. Jyoti tech industries P. ltd, (Navi Mumbai), Fabrication of structure, S.S tank,GI panel, and paint mixing machine and part processing, testing working for major’s clients of the company SIEMENS, reliance and L&T and etc Duties Involved:

1) Inspection of MS assembly, machined parts, sheet metal parts, castings and Bought out material with different grade MS and stainless material, copper and aluminum. 2) Ensuring all test reports and verified with grade specification to meet customer’s requirements 3) To coordinate with metallurgical testing laboratories for the verification for material 4) Maintaining calibration and validation systems for measuring and monitoring devices. 5) Achieve and maintain the desired quality of incoming material from vendor. 6) Completion of final quality documentation in presentable manner. 7) Leading the quality team for timely completion of inspection and quality improvement. 8) Control and monitor final product quality.

PERSONAL INFORMATION

Name : Rakesh Shivnarayan Songara

Date of Birth : 07-Jan 1983

Marital Status : Married

Religion : Hindu

Nationality : Indian

Passport No. : R9541808 Valid upto 16-04-2028

Skype ID : rsongara

PERSONAL STRENGTH

Sincere, hardworking, capable of taking independent decision and handling critical situations, Self motivated, quick learner, enthusiastic, ability to work independently or as a team. I hereby declare that all the information is true to the best of my knowledge. I hope you will consider my C.V. and my ability.

PLACE: Navi Mumbai RAKESH SONGARA

DATE :

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