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Asst Manager in QC Expert in Two Wheeler Division

Location:
Chennai, Tamil Nadu, India
Salary:
15lakhs
Posted:
August 09, 2021

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Resume:

RESUME

NAGAVIJAYKUMAR.

Mob: 962******* / 701-***-**** Present Addresses:

Email: adn3on@r.postjobfree.com #54 C, 4TH cross, Rukmini Nagar, Near Tharika Ladies Hostel,

HP Gas Agency, Poonamallee,

Chennai - 600056.

Tamil Nadu

OBJECTIVE

To continuously learn and participate in team, reaching requirements in time and reach higher levels relevant to organization’s vision. SKILLS

Expertise in matching different types of shades in various systems within stipulated time.

Technical service to Customers.

Attending the customer complaints.

Based on critical situation visiting the customer complaints.

Cost Re-engineering works & Formula optimization.

Handling pressure situations and delivering goals within deadlines on point of customer satisfaction.

Problem solving skills both internally at development stage as well as Production stage.

Good communication skills and Team leading capabilities.

Expertise in software like MS Office, mfg pro, SAP and form pro.

Sincere and smart working.

Trained in 5’S Auditing skills

Evaluation and analysis of color matching system using Spectra photometer. Current Employer: PPG ASIAN PAINTS PVT LTD

Designation: Asst.Manager Quality Control & Technical Service. Duration: Nov- 2018 – till date

• Mainly looking after development and Technical Support activities for Customers like TVS, BAJAJ, HERO, HONDA, VARROC, and customers for troubleshooting and Setting up Line parameters.

• Handling new product line trials and any complaint w.r.t above customers.

• Vendor Development for alternate raw material.

• Cost Optimization & Formulation Efficiency.

• Shade Development as per Customers requirement

• Raw material evaluation to seek cost advantage in existing formulations

• Competitor’s product analysis and benchmark for competitive product development.

• Technical support to Production & QA for critical batches through Route Cause Analysis.

• Compliance towards 5S and ISO standards

• Organizing events for promotion of new products

• Sales forecasting, studying customer behavior and analyzing competitor’s sales trend in market.

• Exceptional managerial and supervisory skills

• Dedicated to getting the best possible purchasing arrangement for the company

• Willing to work as many as hours as is necessary

• Reliable employee who has never missed a corporate deadline.

• Responsible for maintaining purchasing levels and making sure that all purchases were properly approved.

• Worked with executive team to develop methods for tracking actual spending versus budgeted numbers. Responsibilities:

SPICE Project QA handled successfully in PPG Asian paints Pvt ltd.

(SRI PLANT INDUSTRIAL COATINGS EXPANSION)

Lab Set up done fully including instruments & purchase worked condition. Tender Evaluation form preparing through vendors and send to finance dept. Vendor’s negotiation done in quality instruments perfectly. Preparing CBA form to send purchase team members for perfect manner. Negotiation vendors and our internal purchase team members Recently award received from the management team to achieve this below goals. Successfully 100% implemented quality instruments in QA lab, like Fume cupboard, Tbend tester, Panel cutter, Lab stirrers, Ultra cryostat bath, Shearing machine, Tinters rack, Coil oven procurement, DJH MEK tester, DJH DFT machine, BYK color Instruments, Gloss meter, Wire bar coaters, (including Lab furniture etc.) Recently visited for coil customer line Color shine customer in Nellore for line trial our product ran successfully on line conditions.

Recently visited TBSL Customer to solve the problem in on line shade variation issues, completely successfully. In PPG Asian paints am handling Coil products, PVDF, Extrusion Products, Automotive GI, products in our lab. In this organization working as a senior Quality Executive and reporting to me two persons as per shift schedule. PROFESSIONAL EXPERIENCE

Previous Employment: AkzoNobel Coatings India Ltd

Previous Designation: Quality Control Executive

Duration: May - 2012 – October - 2017

Responsibilities:

Handling batches of finished goods of Coil and Extrusion coatings for Quality Control which includes: o Tinting of batches to match the color as required. o Quality testing’s as per product specifications

o Identification and solving technical problems in manufacturing batches. o Issuing test certificates to customers.

o Time bound release of finished goods batches to maintain QC cycle time. o Liaising with Commercial and Logistics for proper and timely dispatch of finished goods. o System documentation of batch properties and test results.

Providing Customer service & Technical

support to customers when and where required

Calculation of cost of finish goods as per formulation and liaising with Technical department for better cost optimization.

Standardization of color bases to ascertain color stability.

Preparation of monthly reports for all Quality control batches for better monitoring and control. Instruments Handled

Color spectrophotometers – BYK, Macbeth and Data Color & Konica Minolta.

Manual spray gun / Robotic Spray Gun both handled.

Property testing Instruments – Elrich DFT Tester, FTNIR, Gas Chromatography, Cupping tester, Impact, Scratch hardness instrument, & DJH

instrument for DFT & Rub tester, checking Karl

Fisher titrometer, Solvent boiling tester, Abrasion tester etc. Nippon Paint India Ltd:

Previous Designation: R & D / Technical officer

Duration: January 2011 – April 2012

Responsibilities:

Development and maintenance of cost optimized formulations for PE, SDP, SMP & PVDF shades in solids, Metallica’s and pearlescent as per customers’ requirements.

Providing Customer service & Technical support to customers.

Leading as a shift in charge.

Cost Re-engineering of old formulation with alternate RMs without compromising on product Quality.

Development of new and economically viable environment friendly products based on PE and PVDF resins.

Evaluation of new pigments and its implementation.

Total

experience

: 1.3 years

Time

duration

: January 2011 to April 2012

Past

Employer

: M/s NIPPON PAINT (INDIA) PVT LTD, MUMBAI.

Company

Profile

:

Nippon Paint is Japanese Organization having varied range of products like Automotive, Industrial, Decorative, Coil coating, Marine Coating, PVDF etc.

Designation: Working as “R&D - Technical Officer."

Roles and Responsibilities Presently looking after: -

New product development as for customer requirement with the help of technology transfer from NFC, Japan

(RMP, SMP, PVDF etc)

Localization of new formulation to suit Indian line condition

Hands on experience on development of various products like Back coat, Primer and Specialty finish like – Wrinkle, Texture, PVDF

Raw material evaluation to seek cost advantage in existing formulations

Vendor Development for alternate raw material

Competitor’s product analysis and benchmark for competitive product development.

Shade Development as per Customers requirement (PVDF, RAL Card K 5, Polyester, SMP, Back coat etc).

Technical support to Production, QC and sales for critical batches complaints through Route Cause Analysis and also dead stock convection.

Handling new product line trials and any complaint w.r.t above customers.

Batches follow ups in production & co-ordinate with production & QC batch standardization.

Documentation and records for internal Audits.

EDUCATIONAL CREDENTIALS

M.Sc. in Polymer Chemistry from S.K University in 2011 with 78.44% aggregate.

B.Sc. from Jyothirmayi College of Science under S.K University in 2008 with 65% aggregate.

12th from Department of Board of Intermediate Education Andhra Pradesh in 2005 with 62%. Certification Courses

Training on Leadership skills.

Basic first Aid training course.

Fire Fighter Trainer.

Six sigma training attended.

SIX SIGMA BLACK BELT CERTIFIED.

Seminars:

1. Presented National Seminar on “Emerging Materials and Technologies” in Department of Physics, SSB National Degree & PG College, Anantapur on Oct 2010. 2. Participated in National and International Seminars on various fields of Polymer Science and also attended National seminar on “Mechanical property of Characterization” conducted by IISC 3. Working with polymer chemists and Research scholars and secured a valuable insight into the Laboratory practices during research

Highlights

Leading the shade development figures with 350 shades in a year.

3rdCollege topper for final semester of M.Sc.

M.Sc. PGCET 3rd Ranker in S.K University.

Customer complaint Handling and solve the problems on line.

Customer visits attended. Like JSW- Tarapur TBSL, and Ameco

Optimization of premixing and milling of the batches.

Improvement on 5’S of the plant through a continuous training and awareness program

Analyzing product and packing complaints and closing with CAPA.

Maintaining safety standards of the QC lab.

Daily Planning &Multi-Disciplinary Team meeting with technical, quality, marketing and maintenance department for the execution of production plan.

Maintain a safe and hygienic work place and environment in the QC lab to boost up the sub ordinates morale

Production supervision and man power handling.

Daily reports submission.

Developing the new shade &new product as per customer’s requirement for different market segments.

PERSONAL DETAILS

Father : P. ERANNA SETTY

Date of Birth : 20.10.1988

Marital Status : Married

Kids : Two

Gender : Male

Nationality / Religion : Indian / Hindu

Linguistic Abilities : English, Kannada, Tamil, Hindi, Telugu & Marathi. Hobbies and Interests : Sports, Travelling, Reading newspaper DECLARATION

I, Nagavijaykumar, hereby declare that all the above mentioned facts are true to the best of my knowledge and that I take complete responsibility whatsoever for the same. Date: July - 2021 Nagavijaykumar. P

Place: Chennai. Signature



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