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Welding & NDT Inspector

Location:
Hastings, West Bengal, India
Salary:
0000
Posted:
June 05, 2021

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Resume:

CURRICULUM VITAE

POST APPLIED FOR: Welding & NDT Inspector / QA QC ENGINEER.

Name - Kanai Debnath.

Email- admxv6@r.postjobfree.com or admxv6@r.postjobfree.com PH call # +918********* WhatsApp (IMO)

Date of birth- 1st June 1971. Nationality- Indian. Language- English, Hindi, Bangla.

Permanente Address = Neel Digonto enclave, Ashutosh Ghosh road, Near Barasat government Coolidge. Block- B, 4th floor, Flat no- C, West Bengal., Pin – 700124,

Passport no- Z4316534, Re- Issue date- 24/07/2017. Expiry Date- 23/07/2027,

LinkedIn= https://www.linkedin.com/in/kanai-debnath-55497a68 ACADEMIC QUALIFICATION.

B. Tech in Mechanical Engineering. Institute of Technology & Management Studies (ITMS) PROFESSIONAL QUALIFICATION

CSWIP 3.1 Welding Inspector from TWI-UK in May 2011. Certificate no 57188 / 2, expiry date–14th July 2021. ASNT NDT L-II in Radiography Testing.

ASNT NDT L-II in Ultrasonic Testing.

ASNT NDT L-II in Magnetic Particle Testing.

ASNT NDT L-II in Dye Penetrant Testing.

Welder Training, PQR, WPS, For All Position.

KNOLEDGE OF INTERNATIONAL CODES

ASME SEC V - Non-Destructive Testing, (With RT Film Interpatient) ASME CODES B 31.3 & B 31.1, B 31.4

ASME SECTION IX Welding and Brazing Qualification. ASME SEC VIII Rules for Construction of Pressure Vessels. ASME SEC II Materials Details.

BS EN 287-1 Qualification test of welders. API 1104 Welding of pipeline.

KNOLEDGE OF

Perform and strictly monitor the following inspection activities as per ITP, CEP and Project pacifications, Witness WPS & WQT as per required codes and standards, Review and verification of Material certificates and Cutting Plans before Fabrication, Monitoring Weld joint preparation, Fit-up inspection, welding inspection and visual inspection. Welding Inspection of Tie-In & Repair Weld, Verification of pipe fittings and Piping Dimensions. Verification and approval of heat treatment procedures, Monitoring of Pre Heat treatment before Welding. Welder Performance monitoring and taking corrective action, Monitor PWHT in special requirements Verification of PWHT reports with respect to procedures and specifications, Arrange and co-ordinate NDT activities. Evaluation of NDT results (PT, MT, RT& UT), Interpretation of radiographs film as-per code and standers. Preparation of piping hydro test packs according to P&ID and Isometric and organizing hydro test. Arrangement and witnessing of Hydro, Leak and pneumatic tests according to client specification and approved drawing. Punch list preparation during line walk for piping spool, piping valves, control valves, pressure valves, and its rotation check with respect to Isometric and P&ID.

Line walk down and mechanical clearance of piping and its piping components and hand over to commissioning department. Verify Instruments/ Equipment are calibrated as per project QA procedures and availability of all the calibration certificates. Daily / Weekly / Monthly reporting of QA/ QC activities to project management and client. Attending weekly / fortnightly / monthly construction and management meetings. Monitoring, follow up & Closing out NCR

Co-ordination with 3rd party inspection agencies and clients for the inspection activities. JOB EXPERIEANCE ABROAD & INDIA

1. EMPLOYER: Qatar Engineering & Construction Company. POSITION: Welding & NDT Inspector

LOCATION: Qatar. Onshore & Offshore.

DURATION 11th January 2021 to Till Date

CLINT: QATAR GAS A402, QATAR petroleum, QAFCO. Shell Qatar, Dolphin & Saipem. Role and Responsibility

Review and verified latest revision all relevant documents for construction like methods statement, drawings, and procedure are approved.

Perform and strictly monitor the following inspection activities as-per ITP, CEP and Project pacifications, Piping materials receiving and storage inspection. Welding Consumable Inspection. Verify correctness of consumable as-per approved WPS & MAR, checking for transportation damage, checking consumable MTC (3.1, 3.2 Certifications) Dimensional Alignment check for fit-up component’s as-per IFC drawings, weld joints geometry as-per approval WPS. Welder Performance monitoring and taking corrective action, Verification of PWHT reports with respect to procedures and specifications, arrange and co-ordinate NDT activities. Evaluation of NDT results (PT, MT, RT& UT).

Interpretation of radiographs film as-per code and standers. Preparation of piping hydro test packs according to P&ID and Isometric and organizing hydro test. Punch list preparation during line walk for piping spool, piping valves, control valves, pressure valves, and its rotation check with respect to Isometric and P&ID.

Arrangement and witnessing of Hydro, Leak and pneumatic tests according to client specification and approved drawing. Verify Instruments/ Equipment are calibrated as per project QA procedures and availability of all the calibration certificates. Daily / Weekly / Monthly reporting of QA/ QC activities to project management and client. Co-ordination with 3rd party inspection agencies and clients for the inspection activities. 2. EMPLOYER: MAS CONSTRUCTION.

POSITION: QA QC ENGINEER.

LOCATION: KOLHAPUR. N S 1 -66 SANGLY ROAD. INDIA

DURATION: June 03 2020 to December 2020.

PROJECTS: KOLHAPUR GAS DISTRIBUTION LINE.

CLINT: H P OIL

Role and Responsibility

Review and approve Contractor and Inspection and Test Plans for conformance to specification, codes and standards and identification of inspection intervention requirements. Verify quality control documentation in the form of Inspection and Test Plans, Method Statements. Work instructions and inspection records / test certificates are available prior to work commencing. Ensure work sequence is planned and controlled via Implementation and adherence to company approved method statements and work instructions.

Surveillance activities of Pipeline / piping / DGS construction and testing works at site as required by Inspection and Test Plans. Verify product conformity and full compliance with engineering drawings specification, codes & standards and project contract documents.

Witnessing NDT of Welding works to verify adequacy of construction and inspection methodologies in producing product conforming to engineering drawings, specification, codes & standards and project contract documents. Review and acceptance, via signature, of process and inspection verification documents in the form of Inspection and Test Plans, Inspection records, checklists and Test certificates. Ensure company regulations with regard to work safety and environment preservation are maintained. Produce and submit daily Inspection Reports identifying items inspection, acceptance / rejection rates and area of concern. Carry out surveillance inspection of materials, consumables, welding for the different piping systems, piping supports and steel structure.

Check for the hydro-test packages, witness for hydro-tests and reinstatement works. Review, endorse NDT and QC reports and prepare daily and weekly reports. Assessment & review of documentation required for the successful work completion.

Witness building, bolts tightening and hydro-testing for Flanged end pipe spools for the successful work completion. All Pipeline and piping welding activity inspection. Witness welder certification test (WQT) and (PQR) test inspection. Verification welder certificates and ID cards. Reviewing All NDT Mentored. Witness Non- Destructive test as MT, PT, UT, and VT. Radiography Films Evaluation as-per code and standers. 3. EMPLOYER: Qatar Engineering & Construction Company. POSITION: Welding & NDT Inspector

LOCATION: Qatar. Onshore & Offshore.

DURATION: OCTOBER 2ND 2019 TO MAY 2020.

CLINT: QATAR GAS, Qatar petroleum, Shell Qatar, Dolphin & Saipem. Role and Responsibility

Working under QCON Qatar offshore shutdown and project job, platform -1 & 3, I gate a lot of experience from offshore.

Projects, piping structural, exchanger, Tie-in joints weld visual NDT documentation, Radiography Film Interpolation. Worked with SHELL Qatar various piping activity in QCON fabrication Shop, NDT and all others QC activities. Worked and involved DOLPHIN Qatar company fabrication & Inspection activities. OREX company exchanger new fabrication and re-tubing activities done. Inspect all activities as-per the approved / agreed ITP or contract for a project. Sign Final release Orders. Assure that the work is performed as required by the contract and meets or exceeds the required qualities. Assure the acceptable quality of materials, processes, and workmanship in the project work. Issue materials receiving report for the delivered materials. Follow and maintain Company standards of Quality in accordance with Company Quality System requirements. Witness performance and testing of procedure qualification test assemblies, Perform inspection on erection and installation of pre-fabricated structures and pipelines. Check the structures/piping materials as per codes and process standard specifications. Supervise and Quality Assurance on the erection, mounting and alignment activities. Witness cleaning / installation of equipment prior to installation. Prepare daily reports for the inspections carried out. Coordinate with production department to carry out rectifications if found necessary on inspected items. Coordinate with Client inspector on a day-to-day basis for the inspections and documentations. Update job status on daily basis to QA/QC Sr. Engineer or Q C Manager. Review the applicable instruments for inspection with valid calibration certificates Review. Test packages as per P&ID, Isometric drawings and all related documents. Radiography Films Evaluation as-per code and standers. 4. EMPLOYER: TATA PROJECTS LIMITED.

POSITION: QC ENGG/ QC WELDING & PIPING.

LOCATION: Haldia petroleum, India.

DURATION: 7TH MAY 2018 TO MAY 2019.

PROJECTS: HALDIA PETROCHEMICALS LTD, HPL. WEST BENGAL (INDIA). CLINT: Haldia Petroleum’s.

Role and Responsibility

Review of NDT Procedure & Interpretation reports as per ASME codes and client requirements. Review WPS, PQR and ensuring qualified welders are being allotted for specified jobs. Responsible for job status monitoring, raw material inspection, fabrication inspection, preparing corresponding reports. Hydro testing and Pneumatic testing witness.

Check as-built inspection and write punch points.

Check all supports like hanging, Spring support, Guiding, sliding, and fixed type. Un-pin the support at cold load and witness. Check material and joints specification with PMI device. Check flange alignment for equipment connections.

Golden weld monitoring and preparing its application & log sheet for Owner approval. Welding of dissimilar material with Buttering layer. Thermo-weld with Buttering, after buttering PWHT if required. Witness during Bolt tightening and making its protocol. Witness welder qualification and mechanical testing of coupons. Verifying welding consumable and review of test certificates as per the project / WPS requirement. Inspection of purchased raw material (Dimensional & NDT as well Destructive Test if necessary). Reviewing drawings for latest revisions and hold points. Verifying calibrations of the equipment is used in inspection. Inspection after Fit-up followed by fabrication.

Inspection of production welds as per drawing requirement and applicable standards. Inspection of Machined parts if any followed by any NDT mentioned in QAP / Drawing. Check visual inspection of weld joints.

Check the alignment of equipment and piping.

Check critical pipe supports, pipe shoe, strainers. 5. EMPLOYER: Joint venter SK Engineering (SK E&C), GS Engineering (GS E&C), POSITION: Welding & NDT Inspector

LOCATION: KNPC (Kuwait National Petroleum Company. DURATION: November 16th 2017 to 7th march 2018 (fully shutdown job). PROJECTS: KNPC (Kuwait National Petroleum Company

CLINT: KNPC, Kuwait.

Role and Responsibility

Interpreting drawing and specification of materials and welding requirements, Review the material certificate chemical composition and the physical properties. Review of daily welding and NDE reports.

Check fit up, groove angle, type of groove, root gap and cleanliness of joint. Check condition of welding equipment, current, voltage and polarity. Supervise and witnessing the welder qualification test as per welding standard procedures. Conduct inspection of all materials being used for welding activities, Prepare and submit quality report. Dimensional check of weld and preparation of stage inspection report. Perform welding inspection to ensure that all welding activities are properly executed. Check welding procedure (Essential and Non-Essential variables) and individual welder qualification. Procedure Qualification, Welder Qualification.

Witness for all testing activities with the client and third party and to get the final documentation after testing approved by them.

Visual and Dimensional Inspection, Hydro test Reports and Final clearance. Reviewing raw material MTCs. receiving the raw material and checking hardness. Calibration of all Non-Destructive Testing equipment’s. Maintaining inspection records.

Conduct inspection before, during and after welding. Monitoring Ultrasonic Test & RT film interpretation 6. EMPLOYER: TEKFEN CONSTRUCTION AZERBAIJAN.

POSITION: Welding & NDT Inspector

LOCATION: AZERBAIJAN, BAKU

DURATION: September 25th 2015 to 26th January 2017. PROJECTS: AZERBAIJAN SHAH DENIZ STAGE 2. (Extension projects) CLINT: BP EXPLORATION (SHAH DENIZ) LTD

Role and Responsibility

Perform and strictly monitor the following inspection activities as-per ITP, CEP and Project pacifications. Witness WPS & WQT as per required codes and standards. Review and verification of Material certificates and Cutting Plans before Fabrication. Identification of material and stamp transfer.

Preparation of As- built Drawings, weld maps for shop and field Welds. Monitoring Weld joint preparation. Fit-up inspection, welding inspection and visual inspection. Welding Inspection of Tie-In & Repair Weld. Verification of pipe fittings and Piping Dimensions. Monitoring of Pre Heat treatment before Welding. During welding, check proper parameters as per WPS. Control welding consumables and weld defect rate as per procedure. Welder Performance monitoring and taking corrective action. Monitor PWHT in special requirements. Verification of PWHT reports with respect to procedures and specifications. Hardness inspection.

Arrange and co-ordinate NDT activities. Evaluation of NDT results (PT, MT, RT& UT). Interpretation of radiographs films.

Arrangement and witnessing of Hydro, Leak and pneumatic tests according to client specification and approved drawing. Line walk and mechanical clearance of piping and its piping components and hand over to commissioning department. Daily / weekly / monthly reporting of QA/ QC activities to project management and client. Attending weekly /monthly construction and management meetings. Monitoring, follow up & Closing out NCR.

Co-ordination with 3rd party inspection agencies and clients for the inspection activities. 7. EMPLOYER: ENI International Resources Ltd,

POSITION: Welding & NDT Inspector

LOCATION: ZUBAIR, IRAQ.

DURATION: 15th April 2013 to 18th June 2014,

PROJECTS: ZUBAIR OIL FIELD DEVELOPMENT PROJECT,

CLINT: ZFPRD IRAQ.

Role and Responsibility

Review and approve Contractor and Inspection and Test Plans for conformance to specification, codes and standards and identification of inspection intervention requirements. Verify quality control documentation in the form of Inspection and Test Plans, Method Statements. Work instructions and inspection records / test certificates are available prior to work commencing. Ensure work sequence is planned and controlled via Implementation and adherence to company approved method statements and work instructions.

All Pipeline and piping welding activity inspection. Witness welder certification test (WQT) and (PQR) test inspection. Verification welder certificates and ID cards. Reviewing All NDT Mentored. Surveillance activities of Pipeline / piping / DGS / Christmas tree/ construction and testing works at site as required by Inspection and Test Plans.

Verify product conformity and full compliance with engineering drawings specification, codes & standards and project contract documents.

Witnessing NDT of Welding works to verify adequacy of construction and inspection methodologies in producing product conforming to engineering drawings, specification, codes & standards and project contract documents. Review and acceptance, via signature, of process and inspection verification documents in the form of Inspection and Test Plans, Inspection records, checklists and Test certificates. Ensure company regulations with regard to work safety and environment preservation are maintained. Produce and submit daily Inspection Reports identifying items inspection, acceptance / rejection rates and area of concern. Carry out surveillance inspection of materials, consumables, welding for the different piping systems, piping supports and steel structure. Check for the hydro-test packages, witness for hydro-tests and reinstatement works. Review, endorse NDT and QC reports. Assessment & review of documentation required for the successful work completion. Verification welder certificates and ID cards. Reviewing All NDT Mentored. Witness Non-Destructive test. Radiography Films Evaluation as-per code and standers. 8. EMPLOYER: Consolidated Contracting International Company. POSITION: QC Inspector Piping, Welding.

LOCATION: KAZAKHSTAN. ATYRAU,

DURATION: 29th January 2011 to march 2012,

PROJECTS: KAZAKHSTAN DEVELOPMENT EXPENTION PROJECT, CLINT: AGIP KCO, an Operating Company,

Role and Responsibility

Perform and strictly monitor the following inspection activity as-per ITP, QCP and project specification. Witness and verification of materials certificate’s and cutting plan before fabrication. Monitoring weld joint preparation. Fit-up inspection, welding inspection and visual inspection. Welding inspection of Tie-in & repair inspection. Verification of pipe fit-up and piping diameters. Preparing of As-built Drawings, weld maps of shop and field welds. Monitoring of pre-Heat treatment before start welding activity. During welding check proper parameter as-per WPS.

Inspection of piping spools and structural modules for testing release. Assure all the piping fabrication and handling of fabricated spools and installation are in accordance with general arrangements and Isometric Drawings/project specification. Preparation and review hydro test packs according to P & ID and Isometric and organizing hydro-test. Witnessing of Hydro testing, Leak testing, pneumatic testing according with client specification and approval drawing. Verify Instruments / Equipment’s are calibrated as-per QA/QC procedures and availability of all the calibration certificates. Daily/Weekly/monthly reporting QA/QC activities to project management and Client. Attending weekly / fortnightly / monthly construction and management meeting.

Verification of PWHT reports with report to procedures and specifications. Hardness inspection. Arrange and co-ordinate NDT activities. Evaluation of NDT results (MT, PT, UT, RT). Especially Interpretation of Radiography’s films and reports. Monitoring, follow up & Closing out NCR.

Co-ordination with 3rd party inspection agencies and clients for the inspection activity. 9. EMPLOYER: Consolidated Contracting International Company. POSITION: QC Inspector Welding.

LOCATION: KAZAKHSTAN. OFFSHORE, D-ISLAND,

DURATION: December 2008 to 31 August 2010.

PROJECTS: KAZAKHSTAN DEVELOPMENT EXPENTION PROJECT, CLINT: AGIP KCO, an Operating Company,

Role and Responsibility

Perform and strictly monitor the following inspection activity as-per ITP, QCP and project specification. Witness and verification of materials certificate’s and cutting plan before fabrication. Monitoring weld joint preparation. Fit-up inspection, welding inspection and visual inspection. Welding inspection of Tie-in & repair inspection. Verification of pipe fit-up and piping diameters. Preparing of As-built Drawings, weld maps of shop and field welds. Monitoring of pre-Heat treatment before start welding activity. During welding check proper parameter as-per WPS.

Inspection of piping spools and structural modules for testing release. Assure all the piping fabrication and handling of fabricated spools and installation are in accordance with general arrangements and Isometric Drawings/project specification. Preparation and review hydro test packs according to P & ID and Isometric and organizing hydro-test. Witnessing of Hydro testing, Leak testing, pneumatic testing according with client specification and approval drawing. Verify Instruments / Equipment’s are calibrated as-per QA/QC procedures and availability of all the calibration certificates. Daily/Weekly/monthly reporting QA/QC activities to project management and Client. Attending weekly / fortnightly / monthly construction and management meeting.

Verification of PWHT reports with report to procedures and specifications. Hardness inspection. Arrange and co-ordinate NDT activities. Evaluation of NDT results (MT, PT, UT, RT). Especially Interpretation of Radiography’s films and reports. Monitoring, follow up & Closing out NCR.

Co-ordination with 3rd party inspection agencies and clients for the inspection activity. 10.EMPLOYER: Consolidated Contracting International Company. POSITION: QC Inspector Welding.

LOCATION: KUWAIT, Mina All Ahmadi.

DURATION: 27th January 2007 to 10 September 2008.

PROJECTS: OIL 2K Projects. Ethaline projects (Kuwait) CLINT: Technip and Flor denial.

Role and Responsibility

Material Receiving inspection of all RTRP/FRP Pipes and fittings, Gasket, valves, flanges, bolts & nuts in compliance to material list, mill certificates, test reports and correct material specification. Control of quality for piping fabrication such as fit-up, visual and dimensional inspection conforming to approved for construction drawings.

Monitoring weld joint preparation. Fit-up inspection, welding inspection and visual inspection. Welding inspection of Tie-in & repair inspection. Verification of pipe fit-up and piping diameters. Preparing of As-built Drawings, weld maps of shop and field welds. Monitoring of pre-Heat treatment before start welding activity. Responsible for issuance of Non-Conformance Report if any violation and out of standard for piping works. Line flushing, air blowing; pressure testing, piping lay-up inspection, relief valve installation, re-instatement and final inspection for mechanical completion.

Responsible for inspection of pipe spools for shop and fabrication such as fit-up, dimensional and visual inspection as Company specification.

Prepare Request for Inspection (RFI) to Project Management Team (PMT) and Project Inspection Division through Quality Management Information system (QMIS)

Witnessed, checked, monitor and inspect of hydro test pressure as per specification (General Requirements for Pressure Testing)

Prepare Non- Conformance Report (NCR), Preventive Action Request (PAR) and initiate corrective Action for every violation and out of Standard of Construction activities. Close log book entry or surveillance violation. 11.EMPLOYER: M C S C. Company Bahrain

POSITION: PIPING INSPECTOR.

LOCATION: BAHRAIN, MANAMA.

DURATION: 9th January 2000 to 3rd March 2006.

PROJECTS: POWER PROJECTS, GOSOLINE PROJECTS,

CLINT: BAPCO, BANA GAS, BANACO,

Role and Responsibility

Witness and monitor suppliers/contractors work activities, inspection and test in accordance with the approved Quality Plan, ITP, Quality Procedures and etc.

Ensure testing, measuring equipment is fully calibrated as per specification and has current certification. Preparation of Daily/weekly inspection reports, pre- and post-reports, worksheets, noncompliance reports etc. In process inspection of pre-fabricated items, final inspection and issuing IRN (Inspection Release Note). Review daily reports like DWR, PMI report, and PWHT reports. Review Hydro/Pneumatic test packages and witness test.

Inspection of Gratings, dimensional checks on fabricated structures/modules. Verification Mechanical completion Package. Issue of Non- conformance reports & verification of Corrective Preventive action, Liaison with client inspectors for inspections of Hold and Witness Point. Witnessing / Inspection of Tie-In and Hot Tap welding activities. Prepare Request for Inspection (RFI) to Project Management Team (PMT) and Project Inspection Division through Quality Management Information system (QMIS)

Assign as hydro test engineer for all piping and thermoplastic piping, shop fabrication 12.EMPLOYER: S K Engineering & Construction Company. Ltd POSITION: PIPING INSPECTOR.

LOCATION: KNPC (Kuwait National Petroleum Company. DURATION: March 1998 to 31 may 1999.

PROJECTS: KNPC. (SaIbha Refinery). Project- AGR project, CLINT: KNPC. Kuwait

Role and Responsibility

Inspection on construction of pipe lines (2” to 45” Diameter) as per the code& procedure. Inspection on materials with test certificate as per the requirements, Inspection on Welding consumables on arrival & during process, Inspection in Dimension wise as per drawing requirements. Conducting hydro test on the pipe lines & preparing hydro test package. Conducting tests like Tank circularity &Verticality check, Peaking &banding checking, On each Shell Course on the Tanks, Vacuum Box Test, RF pad Air Leak Test, Roof Plate Leak Test, Hydro Test, Tank Foundation settlement during & after Hydro Test, As per Procedure. Inspection on SS piping fit

Offering NDT Requirements like (PT, MT, UT, and RT&PWHT) as per the Code for the storage tanks. Inspection on new arrival of equipment in Quality Wise, & Maintaining Records. Inspection before & after installation on Equipment like level-Co-ordination with dumpy level. Inspection on fabrication of pressure vessel as per the code. Inspection on ONSHORE & OFF SHORE STRUCTURAL Steel fabrication.

Computer Proficiency

Window Vista, XP, WIN 10, planning software – MS Projects. Driving License

WB-252********** (India). Validity 31/05/2021.

Family Status: Married; # of Child: One (17+)

Notice period –Immediately.

Signed

Kanai Debnath Date



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