Career Timeline (Projects):
Support day to day activity support in the area of SAP PP/ QM/ WM / MII & PPDS Facilitate to provide appropriate system solutions; identify, interpret to business and
Manage the issues in less than agreed SLA time. Handle cases of noncompliance to SLAs Ensure corrective actions for maximum availability and enhance usage of SAP system by analyzing and Identification of critical/recurring problems.
Regular reviews of incidents logged for SAP with Sopra team members & support partners
Identify gaps, issues and work around solutions for SAP PP/ QM/ WM / MII & PPDS issues.
Training Users knowledge transfer Remain aware and informed of the latest technical and product
Client discussion of business requirement of production planning (PP/PI) for BBP writing
Design system and done Unit testing, System integration, of all PP/PI related scenarios.
Resolve inter Module issues while Integration testing of Business process
SAP PP/PI Production orders, Process orders with X-step PI sheet, configure master recipe
Z development- write FS- Functional specification documents and test and deliver WRICEF
Interacted with technical consultants (ABAP) to prepare custom reports and enhancement
Prepare system for various type of scenario, presentation, approval and implement solution for production planning and Production Execution
Provide hands on training to end user /core team, provide user manual document
Apply batch Management with specific requirement of batch generation and regeneration / modification
Support SAP PP-PI—Process Industries planning and Manufacturing environment and provide end to end solution
SAP PP/PI Production orders, Process orders with X-step PI sheet, integration with IDOCS
Worked on Control Recipes simulation in master recipe, control recipe monitoring, Reporting process messages through PI sheet.
Goods Issue and Receipt Postings, time ticket Confirmation of Phases using Process Messages to the corresponding Message destinations
Designed repacking and resorting Process orders with HUM and on line and off line secondary operations.
Provide system upgrade solution, Risk analysis, Master data support, Working on different system like service now,
Created and configured the Master data including the material master, master recipes and resources. Calculated capacity requirements for resources by using standard values and formula constants
Interacted with technical consultants (ABAP) to prepare custom reports and enhancement
Prepare system for various type of scenario, given presentation, take approval and implement solution for production planning and Production Execution,
Discussion with client team and freeze the solution and modify system and Document accordingly in very challenging time frame
Prepare document for workshop, Coordinate with another module and prepare integrated scenario.
Working on S4HANA project with Agile methodology for Germany/US Client.
Worked S4 Hana Fiori Apps and Complete documentation with Fiori Apps, enhancements: BADIs, BAPI
Prepare system for various type of scenario, like APO-PPDS/Capacity Requirement Planning, Production Planning & Production Execution,
Implement WIP Batch, and Different kind of Operation subcontracting, Work on complex scenario
Discussion with onshore team and freeze the solution and modify system and Document accordingly in very challenging time frame
Prepare document as workshop with client and support onshore team during presentation and map change in very short of time
Coordinate with another module MM/ SD/ WM/ CO /APO /PM/ QM and prepare integrated scenario, & experience with Idocs.
Gather business requirement of with consideration in current and future expansion consideration, Z development in different stage
for production order confirmation
Implementing IS Mill for creation production order for deckle planning, execution & settlement
and batch characteristics recording during confirmation and working closely with ABAP team
Preparing FS (functional specification) for PP & MM and deliver multiple complex Z program-report, Smart forms, Module Pool
Managing master data; gathering data, checking and correcting as per requirement data into system
Prepare Business Blue Print (BBP) based on AS-IS document and business requirement discussion and GAP analysis based on that prepare key data structure document
Design system and done Unit testing, System integration, of all Production Planning / Material Management related scenarios. Resolve inter Module issues while Integration testing of Business process.
Apply batch Management with specific requirement of batch generation and regeneration / modification from semi-finished material to finished material, enhancements: BADIs, BAPI
The preferred candidate has expert knowledge of Active and Passive Subcontracting in MTI and MTO scenarios
Next to this you need expert knowledge on External procurement of material and services
Expert Knowledge in Split Valuation, Handling of Vendor and Customer consignment stocks
Expert Process Order, order costing, operation external procurement and scheduling
Integration with APO and vendor managed Inventory & ATP check.
Inbound and outbound delivery process in subcontracting scenarios
Understanding business requirement of production planning as in current and future plan expansion consideration, Z development in different stage for production order confirmation
Integrating sales order and plan order with third party software (Greycon) to optimize deckle planning
Implementing IS Mill for creation production order for deckle planning, execution & settlement
and batch characteristics recording during confirmation and working closely with ABAP team
Formulating Business Blue Print (BBP) based on AS-IS document and business requirement discussion and GAP analysis based on that prepare key data structure document, BA–(Business analysis) .
Design system and done Unit testing, System integration, of all Production Planning related scenarios. Resolve inter Module issues while Integration testing of Business process.
Apply batch Management with specific requirement of batch generation and regeneration / modification.
Provide hands on training to end user /core team, provide user manual document
Key Result Area
Taking care of daily issue related to SAP PP,PM, QM CO, SD.
Mapping of MRP run for material and MPS run for finished materials.
Mapping of ATP– available to promise for raw material and subassemblies.
Mapping Make to order process for chiller production with Variant Configuration.
Variant configuration in material procurement and sales and production order.
Mapping Repetitive manufacturing for make to stock scenario for commercial AC manufacturing.
MES implementation to integrate shop floor and warehouse to sap.
Semi-finished material separate planning to minimize chiller production tact time (Direct Production/collective order).
Separate BOM for design and production and automatic updating from design BOM to manufacturing BOM.
Monthly and yearly costing execution, Month closing activity from production planning and costing side.
Mapping LTP for activity rate and co calculation, Maintain MRP, MPS, LTP related Master data and settings.
Budgeting process execution, Calculate activity rate through LTP.
Variant Configuration Project –
Understand requirement from planning and purchasing side for optional part use as per costumer requirement.
Coordinated sessions with Client to gather requirements and propose VC solution
VC Master data Configuration profile, Characteristics, Characteristics Value, Dependency, Planning Profile, Dependency, Dependency Group, Class.
Make changes in Material Master. End user training and prepare user manual.
Maintain Super BOM and assign dependency to their costumer specific item.
Prepare uploading program (LSMW) for master data uploading.
MES project –
As changing business requirement, it need to implement MES system for high speed conveyor and assembly line.
Understand business requirement of manufacturing and order processing in SAP and for the achieve targets result need to streamline warehouse also with SAP as well as MES, Backflush through barcode on production line.
Picka Picka(Pick to light ) system implement for fast movement of material picking form picking area to line feeding.
Automatic material transfer posting from warehouse to picking area through bar code as per bin qty.
Pick List generation automatically and material picking from picking area thorough pick list barcode reading.
Conveyer link through PLC SCADA with MES if any material wrongly pick or any quality issue automatic line stop.
Working very closely with ABAP and DOT net team during MES development.
(BA)Business Analysis current process in different plant and list out them, based on listed process make AS IS document.
Define Organizational Structure for the better production planning mapping and mapping material movement with other plant.
Defining Organizational Structure (MRP Controllers, Production Schedulers, Planner Groups, Person Responsible for Work Centre,etc.)
Define Planning Strategies for MTO and MTS process, Demand Management Process, Mapping of Material Requirement Planning.
Configuration of Material Master, BOM & Routing, Work Centre Mapping according plant production facilities.
Shop Floor Control (SFC)
Production Order Management- Production order execution, Shop Floor mass execution process.
Prepare different type of Report for different requirement in Production Planning.
Planning Type -Re-order Point Planning, Configure LTP process for activity planning, Planning with Quota Arrangement, Production with Joint Products, Production with Batch Management
Preparation of PIR (Planned Independent Requirement) files for whole Group.
MDM-- uploading of PIR files, Handling of Split Valuation, Master Data, Prepare and uploading of Master Data.
Execute cutover activity in different type plant, MDM,LSMW Structure and Data Uploading (Material Master, BOM, Production Versions).
Master data maintenance like master data fetch form table and analysis and correct them.
Preparation of Business Process Master List, To-Be documents, Gap analysis
Capturing all the scenarios essential for Business Acceptance Testing, summarizing & conducting the same.
Defining Organizational Structure (MRP Controllers, Production Schedulers, Planner Groups, Person Responsible for Work Centre, etc)
Attend break down maintenance, Collects and analysis data like power consumption / water consumption / compressed air, find root cause it there is any discrepancy in data.
Man, power planning for shop wise / shift wise, Spare part planning and control their inventory.
Planning for preventive maintenance, Planning for shutdown maintenance, Prepare report of MTTR, MTTBF etc
Taking care of new in-house project like new installation /new production line., Maintenance of PLC based machine.
Education
Diploma in Electrical Engineering from Government Institution. India June 2003; secured a first division
PG Diploma in Operation Management from Symbiosis, Pune, Maharashtra; secured a first division
Curriculum vitae
Core Competencies
Industry Sector---
Pharma, Product, Steel, Paper,
Projects Accomplishment---
7 Green field implementation,3 support, 1 MES project
Implementation Methodology---
ASAP- Accelerated SAP, Agile (SAFe)
Mfg Scenario---
Process Industry (PP-PI), Discrete & Repetitive VC – Variant Configuration
Production Planning---
MRP,LTP,MPS, PIR, CIR, ATP
3rd Part integration---
MES, Grey-con with SAP PP & SD
Major Resp
BBP, Cut over activity, Go live Activity
Soft Skill
Team Player Problem Solver
Analytical Collaborator
Communicator Innovator
Vivek CHAUDHARY
SAP PP PPPI MES & S4 HANA Consultant France
Phone : +33-751-***-*** (France) Email : admxu3@r.postjobfree.com, Addrs : 129 Cours Emile Zola, Lyon France, LinkedIn : https://www.linkedin.com/in/SAP-Vivek
ABOUT ME
Professional expertise in Integration between technology and business needs in the field of SAP Manufacturing and Variant configuration. Since 15 years in professional world & 12 years in SAP International Consulting as Solution Architect and Functional Lead and 4 years in Manufacturing Domain with Production & Maintenance.
Design and work for SAP PP/PI consultant with Discrete, Repetitive & Process Manufacturing with MTO & MTS scenario with SFC shop floor control.
Implement SAP PP-PI—Process Industries planning and Manufacturing environment solution
SAP PP/PI Production orders, Process orders with X-step PI sheet
Control Recipes simulation in master recipe, control recipe monitoring, Reporting process messages through PI sheet.
Prepare/ Design master Data, BOM, Master recipe, Master charactersutcs,
System Configuration (R/3, & S4HANA), execute work shop for testing UIT/ SIT/ UAT (Unit/System/User acceptance integration testing), with client interaction.
Document Deliver- ASIS/ BBP-Business blue print, Configuration/ FS-functional specification/ User Manuals/ Fit-Gap UAT & Test Scripts.
Z- Development (WRICEF), FS–Functional Specification, Prepare test script, Testing, Debug
End users Training for Transactional & Master data & Prepare training Document & guidelines
Process Integration with other SAP Module like MM, SD, QM, PM, FICO, EWM for End to End mapping of process.
Execution Production/ Process Order, costing/Settlement, Scheduling, SFC-shop floor control.
Established MTS/ MTO/ LTP/ MRP/ MPS for shop floor requirement and trained to end user.
Integration with APO-PPDS, Inbound and outbound delivery process in subcontracting
Implement VC & Managing VC-Variant Configuration master data- Material Master, Super BOM/ Routing, Class, Characteristics, Configuration profile, Variant, Table, Dependencies.
SAP MM Master Data- Material Master, Purchase info record, Source List, Service Master
Work for sales order costing /Production order costing / product cost collector
SAP MM - Inventory Management by value/ Quantity, Split Valuation, Reservation, Inspection, Units of Measure, Special Stock, Vendor and Customer consignment stocks.
Batch Management with specific requirement of batch Generation/ Derivation/ Modification at different process stage.
Significant Accomplishments:
Accomplished 5 full life-cycle implementation projects including production support & upgrade.
Versatile experience different type of industries Auto, Paper, Steel, OEM Products & Pharma
Successfully completed as Project Manager, Architect, Solution engineer of MES project in Daikin India & Japan within limited budget and time frame.
Target very challenging no of WRICEF and very critical demand in Paper and Rope industry