HEMANT J SHINDE

Total Experience

** *****

Email :

admxj9@r.postjobfree.com

Skype Id :

hemantshinde24

Tel:

Mob +966-********* (Abroad)

Mob +91-982******* (Whats App)

Address for Communication

1206/ Bldg no.20, Regency Sarvam, Manda, Titwala(E), Thane -421605.

Personal Data

Date of Birth : 02/12/1985

Nationality : Indian

Marital Status : Married

Passport No. : M2034892

Place of Issue : Mumbai

Languages : English, Hindi, Marathi

Italian, French

OBJECTIVE:

Seeking a position to associate with a reputed organization, to utilize my technical, administrative, and organizational skills and abilities in the field of Mechanical Engineering.

PROFESSIONAL FIELDS:

QA/QC ENGINEER / INSPECTOR

Welding, Piping, Pipeline, Mechanical, Painting, Structure, Static & Rotary Equip. NDT, Pr.Vessels, Tanks, LNG, Refinery, Plant

BRIEF PROFILE:

More than 14 years India & Abroad experience as a QA/QC ENGINEER (PROJECTS- OIL & GAS, PIPELINE,REFINERY,LNG PLANTS)

Experience in Oil & Gas Selection, Heavy Fabrication, Structures, Painting Coating Estimation and Specifications Preparation for Projects Assessment & Monitoring for Spool Fabrication, Pressure Vessels, Piping, Rotary & Static Equipment, Welding, Painting, Blasting, Storage Tanks, Heavy Fabrication, Aerospace/ Defense equipment etc. A growth driven self-motivated professional offering over 14 years of rich experience in Inspection and Execution of projects related to Oil & Gas Industry, Petrochemicals, Power Plant Natural Gas Transmission, Distribution Pipeline and Gas Plant Project Construction

In Oil & Gas Construction Field. Conversant with International

Codes like ASME, API, AWS & SAUDI ARACMO specifications.

EDUCATIONAL QUALIFICATIONS:

MBA in Operations & Total Quality Management

Bachelor of Engineer in Mechanical Engineering

Diploma in Mechanical Engineering

NCVT in Mechanical

ADDITIONAL INTERNATIONAL QUALIFICATIONS:

CSWIP 3.1 From TWI-UK (From July-2015 to May-2022)

Certified Technical Trainer By TUV Germany – 2019

Certified Advance Assessor By City & Guilds, UK

ASNT - Radiographic testing level-II

ASNT - Ultrasonic testing level-II

ASNT - Penetrate testing level -II

ASNT - Magnetic partial testing level -II

INSTERNATIONAL CODES / STANDARDS / SPECIFICATION:

ASME, API, ASNT,IEEE,AWS,ASTM & ENI BS CODES

Knowledge in Saudi Aramco Specification (SAMSS, SAEP, SAES)

COMPUTER / SOFTWARE PROFICIENCY:

SPOOLGEN, WELDING BOOK SAP

MS Office, Google Classroom, Google Cloud Services, ERP SAP

PERSONAL SKILLS:

Excellent Communication skills & team player.

Self-confident and handling correspondence of responsible matters.

Self-motivated and capable of initiating new ideas and self-learning.

Ability to work under pressure.

Willingness to use new technologies to the desired standard.

SKILL SET:

Maintaining welding inspection/NDT reports and record tracking.

Witness of welding procedure qualification, welder performance qualification & approval.

Monitoring and administering the QA/QC Plan or Program and ensuring incorporated materials on construction projects are in compliance with the plans and specifications.

Implements inspection activities related to static equipment installation in accordance with the QC Plan and Inspection/ Test Procedures.

Raises Request for Inspection (RFIs) to the Client Inspectors for Witnessing and/or Hold Points as applicable.

Ensure that all pertinent QC records related to Rotating equipment works and necessary documentation are in order.

Coordinates with the Client site representative for the schedule of QC Inspection activities of different phases of the work.

Maintains a record of job specification and/or acceptance criteria of the items they cover for inspection.

Check and ensure that the measuring test instruments being used during test and inspection operations are properly calibrated with valid certificates and stickers.

Maintains approved QC Checklist forms to be used during inspection.

Issue Non-Conformance Report (NCR) to items not found acceptable and submit to QA/QC Supervisor for appropriate disposition.

Prepares Punch List during the final stage of mechanical completion and submit to concern Production Units for corrective actions.

Executes the specific inspections on materials, equipment and construction/installation activities on site.

Issues the relevant Quality Records and, when necessary, writes and sends to QC Supervisor non-conformances reports.

Controls equipment installation, alignment and leveling

Performs functional checks and mechanical completion checks (Pressure and atmospheric vessel)

Preparation of PQR, WPS and qualifying it as per ASME SEC XI, API 1104 & AWS D 1.1.

Trays inspection (dimensional check, water tightness test).

Checks of levelness, position, orientation, anchor bolts, conduits, etc. of tanks foundation

Performs hydrostatic test of tank and measurement of pad settlement.

Storages tank internal inspection. 9. Performs punch-listing operations.

Verify special processes and the relevant workers’ qualifications.

Witness the tests, controls and inspections, guarantee inspection status control for parts of the plant within his area of responsibility, authorizing their acceptance at quality control completion, obtain the relevant documentation and ensure the correct implementation of the approved Inspection Test Plan according to Client’s requirements.

Issue materials receiving report for the delivered materials.

Witness mechanical test on materials like Bend test, Hardness test, Tensile test, Charpy impact test etc.

Review of inspection and Test plan (QAP) per QC-Procedure, Client Specification and Approved Drawing.

Review of the project scope of work, material specifications, and drawings for any conflict with the requirement of the Quality standards and advise the Engineering Dept. to initiate the corrective actions with the client prior to commencement of work.

Preparation of welding inspection summary.

Prepare Hydro test Packages for different Piping process lines before commissioning activity.

Review test packages & take approval from client.

Pipeline check before Hydro test & make A, B, C punch items & take clearance before test.

Inspection of joints fit up, alignment and dimensional accuracy as per drawing requirements

Witness of Hydro testing, PWHT & Pre heat, post heat requirements etc.

Inspection of joints fit up, alignment and dimensional accuracy as per drawing requirements.

Offering of NDT Test involves to Inspection Agency & Approve.

Co-ordination with client or TPI or Contractor.

Interpretation of Isometric drawings and Weld maps.

Quality control documentation as per Quality inspection Procedure.

To ensure related activities are carried out in accordance with project specifications.

Preparation of QC Report.

Maintain standards of safety and comply with Company’s Health, Safety and Environment Management System requirements.

Follow and maintain Company standards of Quality in accordance with Company Quality System requirements.

ROTATING & STATIC EQUIPMENT INSPECTION :

Inspection of columns and its internal like trays, tray support ring. The necessary inspection NDT requirements to be carried out during column internal repairing time.

Check and inspect rotating equipment and/or components to ensure they meet project requirements

Provide rotating equipment shutdown QA/QC (quality assurance/quality control) service and technical support

Ensure accurate standards, procedures and specifications are in place for the maintenance of the rotating equipment assets

Check mechanical assemblies and sub-assemblies for proper alignment and functioning

Test electrical assemblies and wiring for proper connections on equipment

Coordinate with engineering to resolve technical queries, design issues and non-conformances relating to rotating equipment.

Review, approve and update contractor inspection and test plans and check sheets.

Verify contractor and staff inspectors have a required credentials, training and experience for their roles.

Provide regular input to adheres to Project Execution Procedures.

Monitor implementation of company, project and sub-contract HSE policies and procedures.

Coordinate with engineering to resolve contractor technical queries, design issues and non-conformances relating to rotating equipment.

Review, approve and update contractor inspection and test plans and check sheets.

Verify contractor and staff inspectors have the required credentials, training and experience for their roles.

Provide regular input to periodic reports summarizing quality performance statistics and key issues relating to rotating equipment.

Review construction plans, specifications, design drawings, and coordinate interpretations with engineering as required.

Review site construction drawings, interpret, advise and provide technical assistance to contractor inspection staff.

Plan and forecast for upcoming construction installation activities and co-ordinate with contractor inspection resources.

Review notification for client witness inspection requests and necessary attachments and follow up on inspection process.

Follow up on Quality Assurance and control of all rotating equipment installations performed /completed, on-going and near future activities on site.

Verify the incorporation of any field clarification, deletion and additions in the preparation of as-built documentation for all rotating equipment.

Inspect all materials, including fully assembled units of rotating equipment upon receipt on site.

Conduct visual inspections of installation activities of rotating equipment to confirm compliance with specifications and design.

Check lay-out installation of all rotating equipment for correct position, orientation and elevation is as per approved drawings and specifications.

Check and oversee contactors inspections of layouts and installations process of rotating equipment, levelling of pump bases to API 686 criteria, check and correction of soft foot to API 686 criteria, coupling alignment to API 686 criteria using reverse dial indicator method, interpret coupling alignment dial indicator readings, witness and approve final coupling alignment including piping

Alignment connected to rotating equipment as per API 686 criteria.

Prepare non-conformance and surveillance reports applicable to all rotating equipment installation work.

Monitor and give technical assistance to contractor inspection crew to minimize quality discrepancies in the installation of rotating equipment.

Coordinate with piping, structural, electrical and instrumentation inspection team members to complete all inspections relating to rotating equipment.

Participate in walk down of process systems and document any deficiencies for punch list.

Review and endorse contractor inspections, test and material quality documents.

Conduct regular assessments of the preparation, collation and control of quality records by contractor.

Record and collect all relevant data in completions and other significant activities for compilation.

Ensure API & ENI Regulatory Documentation is progressively prepared and endorsed by Contractor and Technical Supervision

Perform minor adjustments and repairs

Maintain accurate rotating equipment records, including protocols and equipment history

Review key rotating equipment maintenance strategies

MATERIAL INSPECTION :

Inward material Inspection Bill of material as per purchase order and drawing.

Material certificate review and endorse as per BDP and project material specification

a) Chemical,Mechanical Test properties MTC,Tensile properties, Impact, Hardness and PMI, pickling and passivation, cold and Hot rolling and normalization and annealing

b) NDT requirements for welded pipes, fittings and casting, RT,PT,MPT and UT

Dimensional, visual and quantity verification of each items

Material traceability

Check static / Rotating and HVAC equipment’s arrive at site shall have each equipment tag number and name plate.

Visual inspection and making reports for any damage cause during transportation. Dimensional inspection as per design order.

Report any non-complying items to the Site Representative and Quality Manager that need to be isolated in order to prevent inappropriate use

Provide weekly input to the QA/QC reporting system, with regards to trends and unresolved exceptions and problems

Provide early warning of potential quality problems and ensure non-conformances are identified, tracked and closed

Provide expertise to site team to avoid/resolve quality problems

Work closely with Stores personnel and advise them of requirements.

Communicate effectively with company project staff, Contractors and any Third Party.

Perform any duties that may be required to enhance the works.

HEAT EXCHANGERS & PRESSURE VESSELS :

Inspection of columns and its internal like trays, tray support ring. The necessary inspection NDT requirements to be carried out during column internal repairing time.

Site fabrication, erection and testing of heat exchangers. Handled Shell-Tube, Plate type heat Exchangers.

Preparation of mock up test and witnessing for tube-to-tube sheet joint and hydro testing of the heat exchanger from tube as well as shell side.

Inspection of Drums and Reactor and to give detail inspection report .The necessary inspection NDT requirements to be carried out during Drum and Reactor repairing time. (NDT Like UT, RT, MPT,DT).

Hydro testing, flushing and or Nitrogen Purging and Helium Leak Detection.

PIPING :

After reviewing the P & ID release of process piping for prefabrication. Fit up check, routing check, check for inspection requirement like RT, SR & Hydro test as per the predawn loop diagram. After completion of testing, flushing of pipe lines to ensure inside cleanliness.

Hydro testing, flushing and or Nitrogen Purging and Helium Leak Detection

TANKS :

Inspection of storage tanks and to give detailed inspection report for repair procedure.

API 653 standard should be followed during repairing tank shell and roof repairing time.

OTHER TECHINICAL SKILLS :

Knowledge about static and rotary equipment as well as equipment inspection.

SKILLS :

Gives first priority towards safety.

Capable of charting out several safety measures for minimizing occurrence of accidents, fires, calamities.

Efficient and highly conscious about quality.

Capable of managing maintenance, team building and co-ordination with the internal departments.

Effective communicator with excellent negotiation skills, leadership qualities and analytical power

WORK EXPERIENCE:

Company : TUV RHEINLAND ARABIA KSA

About : TUV RHEINLAND German Engineering manufactures and supplies Inspection Services to Saudi Aramco & SGS for Refinery, LNG Station, Power Plants, fertilizer, chemical & Bulk Processing units at all over GCC region

Location : Saudi Aramco Plant, Industrial Area Al Hasa, AL HASA, KSA

Duration : Year 2019 to Till Present

Designation : QA/QC Engineer/Inspection Head (Rotating, Statics equipment, Structure, Mechanical, Welding, Mechanical & Technical Trainer)

Company : Bonatti International S.P.A. Algeria & Libya

About : Bonatti International SPA Engineering manufactures and supplies custom designed equipment & critical piping to process industries such as fertilizer, chemical, refinery, petrochemical and oil & gas, as well as New Wells, ENI GAS IGCS Project

Location : Inlet Gas Compression Station, New Nine Wells, Wafa Oil & Gas Field, Algeria

Duration : Year 2014 to 2019

Designation : QA/QC Engineer Rotating, Statics equipment, Structure, Mechanical, Welding, Pipeline

Company : M/S. Larsen and Toubro LTD, Powai & Oman

About : L & T Heavy Engineering manufactures and supplies custom designed equipment & critical piping to process industries such as fertilizer, chemical, refinery, petrochemical and oil & gas, as well as to sectors such as thermal & nuclear power, aerospace and defense.

Location : Mumbai, India & Oman

Duration : Year 2006 to 2014

Designation : QA/QC Engineer Multiskilling Rotating, Statics equipment, Mechanical, Welding

Company : Godrej & Boyce Mfg. Co. Ltd, Mumbai

About : Godrej Process Equipment is a leader in fabricating unit static equipment for process industries. Established in 1976, Godrej Process Equipment manufactures the entire range of process equipment for end users in core industry segments like Refineries, Petrochemical, Fertilizers, Oil & Gas, Chemicals, Pharmaceuticals, and Power around the world.

Location : Mumbai

Duration : Year 2004 to 2006 (2 years)

Designation : QC Inspector- Welding, Mechanical, Static, Structure

Company : M/S. Larsen and Toubro LTD, Powai

About : L & T Heavy Engineering manufactures and supplies custom designed equipment & critical piping to process industries such as fertilizer, chemical, refinery, petrochemical and oil & gas, as well as to sectors such as thermal & nuclear power, aerospace and defense.

Location : Mumbai, India

Duration : Year 2001 to 2004 (3 years)

Designation : Mechanical Apprentice

PROJECTS HANDLED:

LT JOB #

CLIENT

PROJECT

DESCRIPTION

LYG 213

MELLITHA OIL & GAS

INLET GAS COMPRESSION STATION (ALGERIA)

INSTALLED PIPE RACK AND TURBINES FOR GAS

LYG 216

MELLITHA OIL & GAS

SURFACE FACILITIES FOR NINE FILLING WELL (ALGERIA)

TURBINES AND GAS PIPELINE

5010

SAUDI ELECTRICTY COMPANY

PP13/ PP14 COMBINED CYCLE PROJECT

FABRICATION & SUPPLY OF PIPE SPOOL

5013

CHINA HUANDIY CONTRACTING & ENGINEERING CORP (HQC)

UMM WUAL PHOOSPHATE

FABRICATION & SUPPLY OF PIPE SPOOL

6505

SAUDI ARAMCO

RASTANURA REFINERY

TUBE BUNDLE FOR OFF GAS TRIM COOLER

6506

SAUDI ARAMCO

H.E CHANNEL HEAD (YANBU)

CHANNEL HEAD FOR DEBUTANIZER OVERHEAD TRIM CONDENSER

6507

SAUDI ARAMCO

H.E CHANNEL & FLOTING HEAD (JEDDAH)

CHANNEL HEAD FOR P-E7B STRIPPER CONDENSER

6509

SAUDI ARAMCO

RIYADH REFINERY

TUBE BUNDLE

6510

SEPCO ELECTRICAL POWER CONS.CORP.

JIGCC POWER BLOCK (PACKAGE-4)

TUBE BUNDLE

6511

SAUDI ARAMCO

UTHMANIYAH REFINERY

TUBE BUNDLE

7514

SAUDI ARAMCO

KHUFF GAS PLANT MBRK-I FACILITY

SCRAPER LAUNCHER & SCRAPER RECEIVER

5008

VEOLIA WATER SOLUTION & TECH

YANBU REFINERY

FABRICATION & SUPPLY OF PIPE SPOOL

9534

SAUDI INTERNATIONAL PETROCHEMICAL

REPLACEMENT OF STEAM SUPER HEATER

DESULPHURISER FEED HEATER

9539

SABIC (IBN AL-BHYTAR)

REPLACEMENT OF SULFURIC ACID VESSEL

SULFURIC ACID STORAGE TANK

4510

SEPCO

SHAYABAH COMBINED CYCLE POWER GENERATION PROJECT

WATER STORE TANK

4509

DRAGADOS GULF CONS CO.LTD

UMM WU'AL EPC PROJECT INFRASTRUCTURE UTLITIES & OFFSITES AT RAS AL KHAIR

WATER STORE TANK

5009

SK ENGINEERING & CONSTRUCTION CO, LTD.

JAZAN REFINERY & TERMINAL (EPC-9)

FABRICATION & SUPPLY OF PIPE SPOOL

SKILLS & RESPONSIBILITIES:

Preparing QA/QC documentation of projects in coordination with inspection and certifying agencies.

Preparing ITP, Weld Map & Test Plan QA/QC Procedures, QA/QC Plan

Qualifying Welder as per the applicable standards & requirements.

Preparing NDT summery and NDT plan.

Handling NDT with third party agencies as per project requirement.

Witness necessary NDT such as UT, DPT & MPT and Interpretation of RT films as per the applicable specification and issuing repair instructions and follow up for the same.

Preparing Request for Inspection (RFI) for project client.

Raw material inspection, visual, dimension, verification of correctness identification as per approved vender list and manufacturer’s test certificate (MTC).

Preparing Reports for the inspected work at various inspection stages. (Material, fabrication, NDT, final VDI, hydro test, blasting, painting & shipment)

Fit-up and Weld Visual Inspection of Piping spools, Structures, Pressure Vessel, Tank, Coolum, and Heat Exchanger.

Checking Fit-up’s as per drawings, standards, and specifications.

Review of welding procedure and performance qualification record.

Monitoring daily welding surveillance.

Carryout welding inspection before during and after welding as per approved weld map & WPS.

Scope Estimation of new Projects. Taking Required Quantities of Consumables (Welding & NDT) for new projects.

Monitoring PWHT operation, review charts and reports.

Carried out dimensional inspection on all the finished products.

Inspection of hydro-test of equipment’s.

Blotter test, equipment external surface preparation blasting inspection.

Final Painting Inspection. Wet Coating & Dry Coating thickness checking.

Internal visual inspection and VCI filling prior to box up.

Name plate verification and attachment. Marking and Labeling (U/R/S/-STAMP)

Preparing final QC Record and Release certificate (IRC).

Preparing final Management Data Dossier (MDR)

Place: - Mumbai

Date: - HEMANT SHINDE

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