Construction Supervisor Mechanical

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Post Applied for Project Sr. QA/QC MANAGER

Name : R. Selvan

Nationality : Indian

E-mail: *************@*****.***,

Contact Number : 0091-638-***-**** ( watsup and call) Experience : 21 Years

WORK EXPERIENCE

Having 20 + Years’ experience in the field of Oil and Gas,Petrochemical, Refinery, Power plant, Atomic plant construction management In Quality control and Assurance and Quality Management System (QMS) Assessment, Quality audit including Documentation, Audit, and Review & Reporting. Extensive knowledge of ISO 9001 Standards and other international standards normally used in Middle East.

HIGHER EDUCATION AND QUALIFICATION

• Bachelor Degree Mechanical - B.E- (1993 to 1997)

• Master Degree of Technology- M. Tech-Production – (2000 to 2001) CERTIFICATION COURSE

• Member – for American Welding Society,

• Member of ASNT (221648)

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• ASNT Level II (RT, MT, PT, UT).

• ASNT Level II (Radio graphic testing Film Interpretation- RTFI )

• CSWIP 3.1 Certificate Number: 74990/02

• BGAS- Grade -2 PAINTING INSPECTOR, Certificate No:BG-295361

• API -570 PIPING INSPECTOR

• Approved Lead Auditor by IRCA ( IS0 9001: 2008) Certification Number QMSLA-1835

• Approved Lead Auditor by IRCA ( IS0 9001: 2015) Certification Number TVETQ0508250

• Auto Cad

CODES / STANDARDS ACQUAINTANCE

• ASME / ANSI – SEC I, SEC II, SEC V, SEC VIII & SEC IX

• B31.1, 31.3, 31.4, 31.8,

• AWS D1.1, API 620,650,1104,

• API 686,610

• 1SO 9001:2008

• SABIC STANDARD

• ARAMCO STANDARD

PROJECT INVOLVED

Company : LARSON TUBRO LTD

Project : KUDANKULLAM ATOMIC POWER PLANT

Owner : NPCIL

Period : January 2020 to TILL DATE

Position : Senior Project QA/QC Coordinator

3

Company : TECNICAS REUNIDAS

Project : Al Zour New Refinery Project – Package #1 Owner : KPIC

Period : January 2018 to November 2019

Position : Senior QA/QC Coordinator

Company : Nasser S. AL Hajri Corporation

Project : JAZAN Integrated Gasification Combined Cycle Project

Client : SAIPEM

Period : October 2015 to December 2017

Position : Sr. QA/QC Manager

Company : Nasser S. AL Hajri Corporation/Gulf Asia Project : SADARA Polyethylene/SADARA HP-LDPE

Period : October 2014 to October 2015

Position : Lead Assessor

Company : Gulf Asia Contracting Company LLC

Project : MFC Project- Daliem /SADRA

4

Period : MAY 2014 to October 2014

Position : QA/QC Manager

Company : Gulf Asia Contracting Company LLC

Project : AROMATICS Project- JGC/SADRA

Period : DEC 2013 to May 2014

Position : QA/QC Manager

Company : Nasser S Al Hajri Corporation

Period : Sep 2013 to Dec 2013

Position : Lead Assessor/Corporate QA/QC Manager

Project : SADRA-Chem 01(JACOB-Chlorine, Brine

Project)

Client : JACOB

Owner : SADARA

Company : Nasser S Al Hajri Corporation

Period : June 2010 to Nov 2012

Position : QA/QC Manager

Project : Saudi Aramco Total Refinery Combined Cycle Project Al- Jubail,

5

Client : TECNICAS REUNIDAS

Owner : Saudi Aramco

Company : Nasser S Al Hajri Corporation

Period : July 2008 to April 2010

Position : QA/QC Manager

Project : Saudi Kayan Phenolics Project, Al-jubail, KSA Client : TECNICAS REUNIDAS

Owner : SABIC

Company : Nasser S Al Hajri Corporation

Period : Feb 2007 to June 2008

Position : QA/QC Manager

Project : AR-RAZI V Metanol Project, Al-Jubail, K.S.A Client : Mitsubishi Industries Ltd, Japan

Owner : SABIC

Company : Nasser S Al Hajri Corporation

Period : JAN 2006 - to Feb 2007

Position : QA/QC Manager

6

Project : Unicoil– Cold Rolling Mill, Al-jubail, K.S.A Client : Danieli

Owner : UNICOIL

Company : Nasser S Al Hajri Corporation

Period : JAN 2005 - to Dec 2005

Position : QA/QC Manager

Project : BDO Project, Al-Jubail, K.S.A

Client : AKER KVAERNER

Owner : Saudi Davy Company Ltd

Responsibilities & Nature of Work as QA/QC Coordinator & Mechanical Supervisor

Review and approve QCP and Inspection Test plan as per Project Requirement

Perform the interview for subcontractor and approve the QC Personnel Review WPS/ PQR as per standard and Project requirement Monitoring and controlling all the UG pipe inspection and Hydro testing Perform all the UG pipe inspection as per approved ITP and QCP.

• Monitoring Spool fabrication

• Monitoring daily fit up, welding inspection activities

• Controlling spool fabrication inspection,

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• Monitoring preheat and PWHT activities

• Monitoring PMI, HT, FERRITE, PMI activities prior to painting

• Review the Test packages prior to testing

• Release all the UG packages after the completion of NDE activities

• Release the UG packages after completion of Barcol hardness Test

• Monitoring NDE activities prior to spool release to painting Involvement in ISO Activities and coordination with Certification bodies/agencies for Scope Identification, Development of procedures & process documents, Control implementations, Conducting Internal Auditor Training programs, Review implementation Etc

• Monitoring all the hydro test inspection activities

• Monitoring Reinstatement inspection

• Monitoring Bolt torque and Gasket Installation inspection. Responsibilities & Nature of Work as Lead Assessor

• Involvement in ISO Activities and coordination with Certification bodies/agencies for Scope Identification, Development of procedures & process documents, Control implementations, Conducting Internal Auditor Training programs, Review implementation etc.

• Implementation of QMS in the Organization, Train personnel’s & supervisory staff to create awareness of ISO Standards and thereby creating ISO culture in the organization.

• Guide ISO team members for smooth implementation & preparation for External Audit for Certification.

• Train members on Continual Improvement strategies.

• Auditing Project Quality Management system

• Conducting Internal Audit’s in the Organization.

• Performing and participating Management Review Meetings on regular basis.

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• Supervising Document control & establishment of traceability.

• Encourage defect and cause analysis & ensure appropriate actions are taken for closure.

• Analysis using Statistical techniques, Defect prevention & Risk management activities.

• Facilitate in Surveillance audits.

• Organizing Training and Orientations on Quality System Standards. Responsibilities & Nature of work as Quality Manager

• Quality Manager at site for verification of QMS Implementation

• Preparation quality procedure, ITP, WPS, Dossiers

• Planning and reporting of resource requirement for inspection to the project Director/Corporate QA/QC Manager

• Prepare quality Plan, Quality procedures, SAITP/SAIC and Final dossier

• Personnel skill evaluation and arrangements of training to qualify and construction supervisory personnel

• Preparation of project specific Quality Plan, Procedures, Inspection Test plan and Specifications

• Follow up of the outstanding issues are completed prior to start activity, through surveillance audit

• Identifying reporting and follow up of variations non conformance and corrective action

• Train the welding inspectors/ welders/ fitters/New employers

• Monitoring Project RFI rejection/ welding repair percentage/NCR

• Scheduling planning and performing internal external and surveillance audits

• Preparing audit reports arid reporting to the Corporate Management and Management meeting

• Conducting Quality Assurance training and Quality Management system training to project staff

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• Coordinate to provide quality awareness arid functional training to all employees in the project

• Conduct Quality Management System awareness training to quality and construction management learn

• Define and monitoring of Key performance indicator and reporting to project management team

• Control RT Repair Ratio

• Monitoring Spool fabrication

• Monitoring daily fit up, welding inspection activities

• Controlling spool fabrication inspection,

• Monitoring preheat and PWHT activities

• Monitoring PMI, HT, FERRITE, PMI activities prior to painting

• Monitoring NDE activities prior to spool release to painting

• Low rejection of Hydro test packages

• Monitoring Hydro test GAGES CALIBRATION

• Monitoring Project Quality Index (PQI)

• Full fill the requirement of schedule Q and SAEP

• Participating for the project progress meeting with the client and contractor as sub-contractors QA rep.

• Review all Electrical and instrumentation reports

• Control all Hydro test packages Reports

• Coordination with Client for daily Hydro test package review

• Monitoring water test report

• Check meager test report

• Review Hydro test Package

• Prepare sue feed beck for project management review meeting.

• Conducting Internal and External Audit

• Familiar with ISO 9001: 2008

• Responsible for directing and controlling all QC staffs for:

• Inspection of underground Duct banks, cable trenches and ditches.

• Co-ordination with independent laboratory to carry out soil tests cube testes, slum test and Civil Inspection.

• Inspection of Fire Proofing for all the Equipments & Steel Structures.

• Liaison with clients for carrying cut inspections an site. Liaison between the technical team and site team in resolving technical issues,

• Engineering assistance to the site team.

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• Preparation of QC documentation for final hand over.

• Quality Assurance such as conducting training programs, controlling non conformances, trend analysis etc.

• Verify & Approve the WPS/PQR

• Coordination with NDE Team for speed up the activities

• Verify & Approve the quality procedure, ITP

• Conduct the tool box meeting with welders/QC Inspectors and fitters

• Verify and close out NCR/ SSR/Log Book Entry

• Co ordination with painting and insulation Inspection

• Co ordination with Electrical and instrumentation Inspection

• Control RFI rejection Ratio

• Familiar with Hydro test package

• Co-ordination with Hydro test team

• Speed up Hydro test Packages& Reinstatement Activities

• Controlling Flange face / Preservation

• Speed up Hydro test team and line check team

• Raise daily RFI for Hydro test/ Reinstatement

• Controlling Package Review

• Daily meeting with NDE team/ Package review Team/ Hydro test team for achieve the target

Company : GEA Cooling Tower Technologies (I) Ltd

Period : Nov 2001 to Nov. 2004

Position : Quality Control Engineer

Project : Power Plants and Petrochemical plants

(Nalco thermal plant, Orissa, Davudevilal thermal

Plant, Panipat Haryana, Rajasthan Atomic plant)

Nature of work:-

• Plan and execute work as per approved ITP & Quality Plan.

• Inspection of welding inspection, foundation, structural works, plumbing

• Inspection of static/rotary inspection

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• Arrange for third party Inspection and preparation of Quality control documents, Quantity reviewing and preparation of material request.

• Witnessing third party inspection

• Inspection piping alignment, Pipe Fit-up, etc.

Company : GEA Energy system India Ltd

Period : June 1997 to July 2000

Position : Construction supervisor

Project : Power Plants and Petrochemical plants

(Alstom Thermal plant, Tamilnadu, Tarapur atomic

Power plant Mumbai)

Nature of work:

• Piping Works (CS, SS. Alloy of various sizes)

• Mechanical works — Rotating/Static equipments, Vassals, tanks, etc.

• The work involves raw materials and equipments testing/inspection of works during construction with respect to specification and field Quality Plan.

• Daily planning as per requirement

• Attending meetings for Coordination, and technical discussion involving between clients and various Sub-Vendors/ agencies etc.

• Monitoring daily progress

• Co-ordination with client, Sub-Vendors and other agencies etc.

• Monitoring of daily progress and document preparation

• Schedule preparation daily work planning and resource management

• Supervision of civil and mechanical works

• Organize quality Inspection with quality control Inspection

• Arrange meeting for against daily progress

R.SELVAN

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