Management Specialist Electrical Energy
Resume:
RAVI BAGHEL’S RESUME *
RAVI BAGHEL
843-***-****/ 909******* admugj@r.postjobfree.com
SENIOR METALLURGY ENGINEER & QUALITY MANAGEMENT SPECIALIST Enterprising professional with experience in supporting the end-to-end direction of metallurgical projects across Automotive Industry
Record of commissioning large projects within committed schedules and budget
COMPETENCIES
Feasibility & Production Analysis
Heat Treatment
Surface Hardening
Carburizing and Induction
Hardening
Furnace Validation
Metallurgical Testing Analysis
Audit, Inspection & Quality
Assurance
Process Monitoring
Process Fluctuation Reduction
Planning Schedules, Costing and
Resources
SAP & Six Sigma Implementation
Process Improvements
Production Oversight
Kaizen and 5s Implementation
PMFEA and POKAYOKE
Operational Excellence
Manpower Management
PROFILE HIGHLIGHTS
Implemented Cost reduction
Kaizens eliminating in-house line
issues
Designed procedures for flatness
reduction during heat treatment of
gears; instituted new documents
formats for better quality control
Reduced expenses by plug
quenching elimination from
operations of differential parts
SUMMARY
Serves as a Metallurgist in Triton valves Takin care of all inward testing of Brass & Aluminium Rods, coils and process control of Hot forging and cold forging
Served as a SME in heat treatment processes, metallurgical testing, industrial standard adherence, and quality control.
Competency in optimizing process parameters and initiating improvements for achieving cost reduction objectives & productivity targets; well-versed with Six Sigma, 5S, Why Why Analysis, RCA, and CaPa quality tools.
Supervise engineering functions – technical specifications, inspection and progress monitoring as per set standards.
Troubleshooting operations by leading process-oriented investigations and resolving engineering issues.
Oversee, implement, and continuously incorporate Six Sigma statistical methods, KAIZENS operations and analytical tools and other continuous improvement methodologies to improve the quality control systems.
Conversant in laying out detailed work plans with a focus on coherent process design, redesign, alteration and modification, costing and estimating of proposed, new or existing procedures.
Upholds specific engineering requirements as established by ISO and QMS standards.
Applies robust knowledge of Metallurgical Engineering Applications in project strategy; develop procedures, produce pricing and proposal presentation documents while ensuring compliance with project/client criteria.
JOB EXPERIENCE
Senior Engineer
Automotive Axles Limited – Mysore, Karnataka Jun. 2017 – 2021 January Growth Path
Metallurgist - Feb 2021 - Present
Senior Engineer Nov 2019 – January 2021
QC Engineer Jun 2018 – Nov 2019
Graduate Engineer Trainee Jun. 2017 – Jun 2018
Department: Quality Assurance Department (Heat Treatment) - Metallurgical Role as a Senior Engineer
Deliverables
Monitor heat treatment process parameters; Perform heat treatment processes like case carburizing, austempering, and induction hardening shot peening.
Ensure quality of drive gears and pinions, parts spindles, and input shafts as per set standards
RAVI BAGHEL’S RESUME 2
AWARDS
QCFI Award – Gold category for
Kaizen implementation
Spot Award for Kaizen for
reducing internal rejection of
clutch collars while assembly with
matting parts
Kaizen appreciation gift Voucher
for employing hot oil facility to
quench parts and performing
furnace modifications
Received 5S Award and NDT
Certification in MPI Level 2
EDUCATION &
CREDENTIALS
Bachelor in Technology
(Metallurgical and Materials
Engineering)
NIT Rourkela
2017
Higher Secondary Education,
Science
S.Mt B.D. Inter college, Agra
2013
Secondary Education
S.Mt B.D. Inter college, Agra
2011
LANGUAGES KNOWN
English Hindi Kannada Oriya
Conduct on-site observations of procedures to ensure that workers are adhering to best practices; Streamline process controls with respect to QMS
Inspect and validate furnaces (continuous carburizing and induction hardening furnaces) their process effectiveness.
Provide technical advice about the suitability of materials for different purposes and recommendations and advising about product feasibility; evaluate non- conformance, eliminate NC parts, analyse root cause of 8D & SIX SIGMA CAPA
Monitor, maintain, & drive 5s, RCA, BIQ cell activity, and CLRIS implementing Kaizen
Ensure adherence to ISO TS 16949 - QMS and ISO 14001 – EMS, CQI-9 standards for scheduling, work plan, and auditing
Work on thermocouples, oxyprobes, and furnace parameter measuring instruments
Adhere to PPAP, PMI and national and international codes and standards of materials
Create and improve methodologies to work on different materials; acquire knowledge of material grades used in automotive applications (low carbon and medium carbon steels with SAE grades of SAE 8822, 8622, 8620, 4124, 4145, 8627, & EN 353)
Participate in calibrations & mechanical testing’s like tensile compressive and hardness testing (Brinell, Vickers micro Vickers & Rockwell Hardness, microstructural analysis and NMT grain size determination)
Act as a NDT level 2 certified inspector in MPI to audit surface of parts
Lead a team of dynamic professionals; assign & monitor allocated work as well as establish Key Performance Indicators to enhance productivity Role as a QC Engineer
Key Deliverables
Ensured adherence to standard heat treatment processes.
Performed metallurgical lab activities such as case depth checking, hardness testing, and microstructures analysis.
Updated data in SAP, maintained MIS reports, maintained BIQ cell, conducted internal audits, participated external audits IATF 16949 EOHS, and implemented Kaizens; maintained 5s in HT shop floor.
PROJECTS
Tittle Description Duration
Controlling Distortion in Drive
gears Six Sigma Project
Reduce Distortion (Flatness rejection & Tooth Runout) in gears during heat treatment
Jan 2020 – Sep 2020
Tata Steel Kalinganagar, Jajpur Study and analyse methods to reduce clogging in sub entry nozzle during continuous casting of steel
May 2016 – July 2016
Carburization of Mild Steel Analysis of mechanical properties of carburized mild steel through hardness, tensile toughness test
Jan 2016- April 2017
MUPHEC-Multi Purpose Heat
Converter
Convert heat energy to electrical energy; employ copper plate is to absorb heat causing temperature gradient and to generate voltage
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