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Staff Engineer Product

Location:
Singapore, Central, Singapore
Posted:
May 31, 2021

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Resume:

Michael Russell Uy Gonzales

admt1f@r.postjobfree.com / admt1f@r.postjobfree.com +65 90077430

EXECUTIVE SUMMARY

Highly motivated, result oriented with more than 17 years of experience in Test, Product, NPI, Supplier Quality Engineering in the semiconductor industry

Knowledgeable in wafer sort, assembly and final test qualification and process with extensive experience in OSAT/subcon management.

SKILLS

Black Belt Lean Six Sigma Trained (2013) / Green Belt Lean Six Sigma Certified (2009) Statistical tools and software (JMP, Galaxy)

Production and Quality Management tools (FMEA, DOE, SPC, C&E / Fishbone, CAR /8D etc) Knowledge in supply chain, procurement, logistics, supplier quality Operating Systems (Windows, Linux, UNIX) / MS Office Application (Word, Excel, PowerPoint etc.) WORK EXPERIENCES

1. Globalfoundries Singapore (Jul 2015 – present) MTS Postfab Engineer

Lead customer and interplant NPIs to OSATs

Analyze product / manufacturing issues, deep dive root cause and implement corrective / preventive actions.

Manage and improve product quality, yields, cycle times and on-time shipment

Drive OSAT KPIs (cycle time, yield, CARs etc) and work on improvement plans to achieve the targets

Manage new test program, tester, hardware qualifications & production buyoff to subcon.

Drive CIPs and cost reduction to improve company profit margin

Raise PR/PO for engineering and hardware purchase and validate cost induced with procurement.

Provide valuable input to QBRs

Globalfoundries acquired IBM Microelectronics Division in July 1, 2015 2. IBM Manufacturing Solutions PTE Ltd (Oct 2008 – Jun 30, 2015) Staff Engineer

Manage Wafer Test, Assembly (Wirebond) and Final Test subcontractor in Asia for ASIC and RF products

Drive and champion NPI from US (Burlington) to subcons including tool qualification/release.

Analyze product issues at subcon to deep dive root cause and implement corrective actions.

Lead and conduct and annual audit at subcon

Drive and review 8D/CAR for quality improvement at supplier sites

Review supplier specs, control plans and procedures for compliance to IBM’s criteria & requirements

Lead and drive special projects and CIP (Continuous Improvement Projects)

Collaborate with internal team (SQE, E2E, Planning, and US overseas team) in ensuring products are manufactured and delivered to customers with good quality and reliability and on time. SIX SIGMA BLACK BELT ROLE

Coach Six Sigma Green Belts on their respective project.

Serve as an external Black belt panel for certifying green belts

Represent the whole Product Engineering team on the Site Process Innovation initiatives 3. Chartered Semiconductor Manufacturing (Jan 2008 – Oct 2008) Associate Engineer

Collaborate with Process Integration (PI) Engineers and Yield Enhancement (YE) Engineers for any fab related issues seen evident after sort to promote yield improvement.

Drive activities with different subcons through commonality analysis and communicating with Turnkey Engineers and corresponding subcon PE for any probing set-up related issues.

Document wafer related issues for easy tracking

Provide product engineering support to failure analysis lab for electrical fault isolation.

Provide technical expertise to CE and subcon to help customers run product-level evaluations 4. United Test and Assembly Center LTD (Dec 2006 – Jan 2008) Associate Engineer

Provide support for final test devices and wafer sort lots in production line

Creation and updating of stdf and summary files to customer

X-ray and analysis of high conti units and feedback to engineer and report to customer

Updating of daily yield report and feedback to customer

Identify and feedback findings of abnormal issue to respective Product Engineers 5. Analog Devices Inc. (Jun 2004 – Oct 2006) Test / Product Engineer

Communicating with Product Line counterpart in Wilmington, MA to coordinate product issues and projects on a bi-weekly basis.

provide data for QA failures and establish prevention of future recurrence

regularly monitor manufacturing yield and make yield improvement projects

yield analysis evaluation of new products

disposition of lots on hold due to product related issues as well as valid in-line sampling failures that are potential reliability risk

bench testing and verification

AWARDS / ACHIEVEMENTS

o Authored / co-authored 3 patents successfully filed and granted Patent Application

Efficient Method of Retesting Integrated Circuits (US9494650)

Screening Methodology to Eliminate Wiresweep in Bond and Assembly (US9470740)

Real-Time Remote Auditing (US20150332279)

o 2017 Globalfoundries Spotlight Award (QFN ~300k cost saving for sourcing benchmarking) o 2015 IBM Outstanding Innovation Award

o Manufacturing Leadership Award for Operational Excellence Leadership Award (2015) - member o 2014 IBM Eminence and Excellence Award

o 2013 IBM Green Star Award for the Test Salvage DOX project o Spot Awardee for resolving Motorola Customer Return in Analog Devices Philippines (2006) TECHNICAL PAPERS / PUBLICATIONS

o Method of Using Parametric Data to Screen Modules in Final Test to Safeguard Product Quality (2016) IP.com

- author

o Applying Lean Six Sigma in Manufacturing (2014), Surface Mount Technology Assembly (SMTA) Conference Southeast Asia – co-author

EDUCATIONAL BACKGROUND

2017 – 2019 National University of Singapore

Postgrad: Master of Science in Management of Technology 1999 – 2004: Mapua Institute of Technology (Manila, Philippines) Degree: Bachelor of Science in Electronics and Communications Engineering TRAININGS ATTENDED

1. Project Management Training – Gandhi Murugan

2. Black Belt Lean Sigma Training – Luca Bencini

(Master Black Belt)

3. AUTOCAD Training – Crown Systems Pte Ltd

4. Teradyne VBA Fundamentals – Alan Tham

5. Intro to JMP for Engineers – Dr. Veronica Czitrom 6. Basic DOE – Dr. Veronica Czitrom

7. RF IC Technology – Prof. Simon Wong

8. Labview Training – Engr. Geoffrey Pablo

9. Data Analysis Training – Engr. Manny Malaki

10. Coaching the Coach – Chot Reyes

11. My Management of my Peso – Francisco Colayco

REFERENCES

Available upon request



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