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Chemical Engineer Process

Location:
Mumbai, Maharashtra, India
Posted:
May 21, 2021

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Resume:

NILESHKUMAR GUPTA

Phone: +91-809*******/+91-900*******

E-Mail: adml41@r.postjobfree.com

CORE COMPETENCIES

● Production Planning and execution.

● Handling batch/continuous

process reactions.

● Experience of handling hazardous

chemicals and safety.

● Equipment Installation, Preventive

Maintenance, Shutdown Planning.

● Documentation &Control.

ACADEMIC DETAILS

● B.E. Chemical Passed in May 2014

from Mumbai University with first

class.

● Done H.S.C.(I.T.) from

Maharashtra State Board in 2010

with 74.67%.

● Completed S.S.C. from

Maharashtra State Board in 2008

with 88.30%.

KEYSTRENGHTS

● Effective analytical and problem-

solving skills.

● Ability to work hard, along with team

and meeting the deadlines.

● Able to stay focused, work

independently.

● Basic knowledge about C, C++ &

Java languages.

● Good in communication.

● Good in Windows 8/10, CHEMCAD,

AutoCAD.

PROFILESUMMARY

● Proficiency in managing production operations in various production systems.

● Core experience in chemical manufacturing in batch and continuous process, including sulphonation, oxidation, nitration, distillation, polymerization reaction, flash & vacuum distillation.

● Skilled in increasing productivity, operational efficiency, quality & process effectiveness and achieving cost reduction

● Exposure in enhancing operational effectiveness of plants by modifying existing equipment for better feasibility and reducing downtime through preventive maintenance.

● Team player with strong planning, communication, interpersonal, analytical & negotiation skills

WORK EXPERIENCE

Since 11/04/18 – Till date at IVP Ltd. (ALLANA GROUP), Tarapur MIDC, Boisar as Production Executive

Job Responsibilities: -

1. Handling production via PLCSCADA & DCS systems with batch & continuous processes. Also handling Phenol Recovery Plant. 2. Find out Process Upsets and resolve the same as well as modify the process accordingly.

3. Prepare SOP as well as batch card (Log Sheet). Train people for new SOP.

4. Handling phenol-formaldehyde base resin (Novolac & Resole Batches) Alkyd Resin process in current company.

5. Handling Distillation operation, Vacuum & Atmospheric distillation in operation.

6. Design and plan the layout of equipment. Preparing P&ID, PFD diagram, equipment list and utility requirement for processes. Also, coordinating with HAZOP Study team & participating in HAZOP meetings.

7. Carry out process calculation like, heat load calculation, heat loss and pressure drop calculation of condenser and process equipment. 8. Working as Production & process engineer to improve process parameter & also have knowledge of 5S, KaiZen, Poka Yoke. 9. Handling of various pumps & equipment’s.

10. Trouble shooting action, Plant start-up & shutdown, unit operation. 11. Evaluate equipment and processes to ensure compliance with safety and environmental regulations and look up maintenance work with the help of maintenance department.

12. Co-ordination with store, QC, Maintenance, packing department in day- to-day activity for better operational conditions. 13. Process optimization and troubleshooting of process units related issues.

14. Handled Production activities as and Responsible for production planning.

AN ACCOMPLISHED CHEMICAL ENGINEER, WITH CORE STRENGTHS IN: PRODUCTION / PROCESS OPERATION

Over 6+ years’ rich experience in managing production operations in Chemical plants. LIQ. CHEMICALS HANDLED: -

● PHENOL {C6H505(92-95%)},

FORMALIN {CH2O (34%)},

METHANOL {CH3OH}.

● SODIUM HYDROXIDE LYE

SOLUTION {NaOH (48%)},

AMMONIA{NH3}, SULPHURIC

ACID {H2SO4(98%)}, NITRIC ACID

{NHO3(99%), PHOSPHORUS

OXYCHLORIDE {POCl3}, IRON

(Fe)POWDER, THIONYL

CHLORIDE (SOCl2)

● AMMONIA {NH3}, SULPHURIC

ACID {H2SO4(98%)}, NITRIC ACID

{HNO3(60 & 99%)}, BETA

PICOLINE/3-METHYLPYRIDINE

{3-CH3C5H4N (99%)}.

15. Making DPR & WIP Reports, Electrical & Water consumption Reports.

16. Preparing Formulations & Pilot Batches with R&D and Process/Project team.

17. Develop safety procedures for those working with potentially dangerous chemicals.

18. Good knowledge of SuccessFactors, RAMCO.

Achievements: -

Reduced BCT by optimising the process at various levels.

Working to implement 5S in our plant.

From 11/09/17 – 10/04/18 at Ashu Organics India Pvt. Ltd., Kharwai MIDC, Badlapur as Production Officer

Nature of Job / Job Responsibilities: -

1. Skilled in Data monitoring & Maintaining data of Utilities in Industry.

2. To be fill up documents as per CGMP.

3. Do tests and monitor performance of processes throughout production

& troubleshoot problems with manufacturing processes. 4. Troubleshooting, Emergency Handling, Manpower Management. 5. Evaluate equipment and processes to ensure compliance with safety and environmental regulations and look up maintenance work with the help of maintenance department.

6. Co-ordination with store, QC, Maintenance, packing department in day-to-day activity for better operational conditions. 7. Develop safety procedures for those working with potentially dangerous chemicals.

8. Making production reports (like DPR, Electrical & Water consumption).

9. Work on new projects & work with R&D team, also conduct research to develop new and improved manufacturing processes. 10. Handled amidation, reduction, diazotization and coupling, nitration, distillation, esterification & acid hydrolysis types of processes in industry.

Handled Equipment: -

Distillation columns, FBD, Compressor, Glass Line Reactor (GLR), S.S. Reactor, Nutsche Filter, Centrifuge, Dryer, Vacuum pumps, water ejector, Scrubber System, ANFD & ANF.

Utility Use: -

Cooling Towers, Chilling Plant, Boiler and Air.

Achievements: -

Done modification to increase the total production.

Made preventive maintenance schedule of all equipment’s with the help of engineering team. Also made daily check list of maximum use equipment’s.

From 23/03/15 – 10/09/17 at Lasons India Pvt. Ltd., Taloja MIDC, Panvel as Chemical Engineer - Production

Nature of Job / Job Responsibilities: -

1. To supervise & give required product quantity.

2. Skilled in Data monitoring & Maintaining data of Utilities in Industry. 3. Physical checking of the equipment’s & connected accessories for the process and operating the same as per process need and look up maintenance work with the help of maintenance department. PERSONAL DETAILS

Name: Nileshkumar C. Gupta

Permanent Address:

Building No.: B6, flat No.: 631, Juhi,

Lokvatika, Kalyan (E.) 421306.

Date of Birth: 26th May 1993

Nationality: Indian

Marital Status: Single

Languages Known: English, Hindi and

Marathi.

REMENURATION AND

AVAILABILITY

Current CTC – 4.8 lacs P.A.

Notice period - 2 months

(Negotiable)

4. Co-ordination with store, QC, Maintenance, packing department in day to day activity for better operational conditions. 5. Developing the process for increasing the production rate of industry and Yield of Product.

6. Carried out operations by using PLCSCADA.

7. To give training to workers about safety, housekeeping, use of PPE etc. 8. Maintain plant housekeeping in good condition with proper allocation. 9. Handled running maintenance of all equipment’s in production block.

10. To run the plant with zero breakdown time.

11. Handled oxidation, distillation, absorption, extraction, rectification, crystallization & sulphonation types of processes in industry. 12. Develop safety procedures for those working with potentially dangerous chemicals.

Handled Equipment: -

Glass Line Reactor (GLR), S.S. Reactor, Nutsche Filter, Sparkler filter, Centrifuge, Crystallizer, Dryer, Multimill, Vibro Sifter, Vacuum pumps, water ejector, Scrubber System.

Utility Use: -

Cooling Towers, Chilling Plant, Steam Boiler (IBR - 5MT), Thermopak

(Hytherm Oil), DM Water Plant, Air.

Other Responsibility:

Associate Safety: Participated & got trained on ‘First-Aid’, ‘Fire- fighting’, Time Management and Cost reduction subjects.

Giving proper training to Juniors.

Quality System:

Quality system documentation production related activities in shift.

Exposure to various audits, internal audit and environmental audit. Achievements: -

Increase the total production yield by reuse of mother liquor.

By proper maintenance of equipment’s in scrubber increase its capacity.

Declaration: All the above information given is true and correct to the best of my knowledge and belief.

Date: Signature

Place: Nileshkumar Gupta



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