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Deputy Manager Cnc

Location:
Vasant Nagar, Karnataka, India
Posted:
June 21, 2021

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Resume:

Krishnamurthy.K.R. Soundharya Layout

Mob: 903-***-**** Bangalore 560073

adm9bi@r.postjobfree.com Karnataka - INDIA

Goal

A lead engineer or architect position which allows me to apply my technical skills in an enlightened, dynamic, and high paced environment. The best position will require strong communication skills, an ability to juggle multiple tasks, and thrive in an interrupt driven atmosphere while continuing to retain and expand my technical skills.

Summary

Hands on experience in Project Design & Execution.

Sound ability to handle multiple tasks, set priorities and meet deadlines.

Good analytic and problem-solving skills with quick decision-making ability.

Self-Motivated and excellent team leading skills.

Excellent Communication and cross-cultural skills.

Electrical Schematic Designs.

Development of PLC

Sizing and selection of switchgear, cables, sensors, etc.

Design of Control Panels

Designing of control circuit and power circuit as per applicable standards with respect to the project requirements.

Preparation of detailed electrical circuit diagram for panel wiring.

Design & Preparation of general assembly layout of PLC & CNC panels, junction boxes, and BOM with all the details.

Study in detail about the project requirements. Based on the concept providing the controls requirements and concept flow chart/diagram.

Creative and resourceful thinking.

Customer support & Training.

PLC:

Checking for PLC hardware and software requirements.

Setting up communication between PLC’s and programming tool and field networking.

PLC ladder editing and updating as per the logical flow chart and interlocks.

Professional Experience

Organization:

Duration:

Designation:

M/s Advanced Micro Services Pvt Ltd.

Presently Working

Head of Automation & CNC

Company Profile:

Advanced Micro Services Pvt Ltd is a one stop solutions company Providing Solutions through Repairs, Replacements & Retrofitting, in the field of Industrial Automation, Process Control, Robotics, Marine Engineering & Medical Electronics Since 1994.

Organization:

Duration:

Designation:

M/s Karnataka German Technical Training Institute ( KGTTI)

1.6 Years

Deputy Manager- Technical & Operation

Company Profile:

Karnataka German Technical Training Institutes (KGTTIs) are set up by Karnataka German Multi Skill Development Centre (KGMSDC), a Society promoted by Government of India and Government of Karnataka with technical support of Deutsche Gesellschaft für Internationale Zusammenarbeit GmbH – International Services (GIZ-InS).

Responsibility & Job profile:

Design of PLC & CNC Simulators

Integration of hydraulic & pneumatics with plc

Development of plc programs for test rigs

Maintenance training for PLC & CNC machines

Setup of Communication b/n PLC & CNC

Organization:

Duration:

Designation:

M/s BFW LTD, Bangalore

4 years

Deputy Manager -Electrical Excellence

Company Profile:

BFW was born in 1961 to realise the dream of a young economy that was on the cusp of industrialisation. Ever since, BFW have been at the heart of manufacturing. & supported the growth of the Indian industry by creating the machine tools vital for industries, across verticals - from plastic buckets to aerospace projects.

Responsibility & Job profile:

Complete responsible for Electrical Panel Designs & Cabling.

Inspection & Testing of Electrical Control Panels.

Design of Electrical Schematics.

Drafting of Power Circuits & Control Circuits.

Selection of Cable size & Harnessing

Co-ordination with Planning & Purchase department for material in flow

Checking & Testing of CNC packages & switchgear kits as per BOM

Preparation of weekly Production plan/chart to prepare Cabinets, Cable harness

Conducting Daily review meeting (DRM) with Engineers & Technicians.

Conducting Weekly meeting with Quality team

Interacting with Technicians & Sub-contract peoples for technical issues

Co-ordination with Fanuc / Siemens /Mitsubishi Representatives

Co-ordination with Suppliers

Attending Customer Review meeting

Co-ordination with RO s for commissioning activity

Customer Training

Organization:

Duration:

Designation:

M/s Liebherr Machine Tools India Bangalore

10 years

Assistant Manager – Electrical

Company Profile:

LIEBHERR is a worldwide leading manufacturer of Automation Conveyors and Special purpose machines as well as cutting tools. Notable companies of international Automobile industry use these products.

Responsibilities:

Responsibility starts from the receipt of the basic Items from Germany to its final stage of assembly in Liebherr India.

Preparation of Electrical Circuit using E-plan as per the German Standards.

Getting the Approval for Electrical Diagram from Germany.

Preparation of cable harness diagram.

Design & Preparation of Electrical Flow chart Diagrams.

Selection & preparation of PLC/CNC package list as per project requirement.

Ordering of Control panel and Switch gears.

Assigning the job to each individual to complete the task as per the production schedule.

Checking and Modification of PLC Program.

Communication set up of PLC/CNC

Set up of drive configuration & Parameters

Powering up & testing of electrical panels.

Responsible for installations, commissioning, and extending technical support to our engineers during the time of commissioning.

Extending technical support to the customers from the date of commissioning.

Planning for and accomplishing the movement of material through the plant at the right time by co-ordinating with the procurement team.

Preparation of Complete BOM.

Customer support.

Customer Training.

Documentation.

Organization:

Duration:

Designation:

M/s BFW LTD, Bangalore

05 years

Engineer -Electrical (Assembly)

Company Profile:

BFW is one of the leading Manufacturer of Special purpose machines, manufacturing state of the art machine tools in partnership with Burkhart and Weber Germany.

Responsibility:

Preparation of Electrical Drawings.

Preparation of Cable Harness Circuits.

Integration of FANUC control Systems

Modification of PLC programs – S7-300 & Fanuc ladder logic.

Axis dynamic tuning of Siemens & Fanuc Servo Motors.

Integration of devices like Automatic tool changer and Automatic pallet changer etc..

Customer co-ordination

TCP / IP and Ethernet for DNC program executions

Physical interface protocols like RS232C & Ethernet.

Customer Training

Organization:

Duration:

Designation:

M/s Cimtrix systems pvt ltd.Bangalore

05 years

Field Service Executive

Company Profile:

Cimtrix systems is a private limited company Registered in Bangalore India cimtrix was formed in 1993 with the main purpose of addressing the requirement of the industry for a total solution in manufacturing Automation. Ever since,cimtrix has recorded a steady growth of over 300% in turnover and project execution.cimtrix is a group of dedicated professionals who have extensive hands on experience in CNC machine tools. Their specialized skills complement each other to cover the entire spectrum of shop floor automation comprising

Design

Installation

Service

Maintenance

Retrofits

Training

Part programming.

CNC (computer numerical controllers) retrofits

A CNC retrofits consists of up gradation of a machine tool (lathe, milling machine and punch presses etc) that has an obsolete conventional control with a state- of -the -art CNC. The CNC's include Fanuc, Siemens, Allen-Bradley, & Fagor. Cimtrix regularly carries out CNC retrofits for some of India’s leading manufacturing companies like L&T, HAL, MICO, ADE, etc

Responsibilities:

Preparation of electrical schematics using WS Cad.

Panel engineering

Study of existing electrical circuitry and its modification to suit the new CNC.

Selection of switch gears and accessories.

Hands on Experience in power wiring and control wiring.

Preparation of cable and carried out the wiring.

Setup of Drive parameters.

Machine oriented logic (PLC) development

RS232C Network connection between CNC and PC for data transfer.

Customer support service.

Inventory management

Some of Major Projects handled:

Gear Shaper:

This is the first CNC gear shaper developed in Liebherr India for the customer HITECH GEARS, Manesar, Haryana. This machine consists of eight axes, which is controlled by Siemens 840D Control system.

Role in the project:

Preparation of Electrical Circuit Diagram.

General arrangement of electrical Control panel.

Checking of complete Power, control & Field wiring.

Power up & Testing of Control Panel

Integration of Siemens System.

Modification of PLC & CNC Parameters & Loading it to the Machine.

Customer Training.

Documentation.

KKB or Automation Conveyor:

Handled the assembly, installation, Integration and commissioning of the first automation conveyor with Siemens OP77 Operator Panel. For the customer Ashok Leyland, Bhandara and Turbo Gear, Pune. This automation is used for loading the raw material and to take the finished component from the transfer side of the machine. The lifting station is provided on this automation, which is used to lift the component towards and away from the gripper of the machine, and it is driven by servo motor.

CHALLENGES:

Raw material/components used for machining will be of different variations, some times machined parts will enter in to the machine due to absence/negligence of operator. Customer wanted a fool proof/pokeyoke system. We have designed & implemented a new system to avoid wrong entry of parts in to the conveyor

SOLUTION:

Two BALLUFF make density sensor were mounted at the entry side of conveyor & arranged in such a way that all components should pass the sensor & the sensors are

Set/tuned for master piece components, sensor output is taken & used to generate the alarms.

Gear Hobbing Machine With SIECAB conveyor:

Gear hobbing machine developed in Liebherr India for the customer FIAT, Ranjangao, Pune. This machine consists of nine Axis including three rotary axis, which is controlled by Siemens System. & Interfaced with Siecab Automation Conveyor (From Italy) This automation is used for loading the raw material and to take the finished component from the transfer side of the machine. The lifting station is provided on this automation, which is used to lift the component towards and away from the gripper of the machine, and it is driven by servo motor

Role in the project:

General arrangement of electrical panel.

E-Plan Circuit Preparation

Checking of complete Power, control & Field wiring.

Power up & Testing of Control Panel.

Integration of Siemens System.

Modification of PLC & CNC Program & Loading it to the Machine.

Interfacing of SIECAB conveyor to the Machine with OP77B Using Win CC flexible

Customer Training.

Documentation.

CHALLENGES:

Raw material/components used for machining will be of different variations, sometimes machined/wrong parts may enter in to the machine due to absence/negligence of operator. Customer wanted a fool proof/poke yoke system. We have designed & implemented a new system to avoid wrong entry of parts in to the conveyor.

SOLUTION:

IFM make photo sensor was used on the machine & captured the image of the master component & teached, each time during the entry of components photos sensor compares the present image with master one & triggers the error message for wrong entry

Education Qualification

DEE (Electrical & Electronics Engineering-1995)

Professional Training

Recently visited M/S Fanuc and M/S Mitsubishi at their Japan plant for studying various Design concepts of products.

Undergone Training in Liebherr,Germany for studying various concepts of Liebherr products.

Recently underwent a training program on Commissioning Trouble shooting and Maintenance of Mitsubishi Control system & Drives at their Bangalore plant

Recently underwent a training program on Commissioning Trouble shooting and Maintenance of Siemens Control system & Drives at their Bangalore plant

Recently underwent a Training program on Commissioning Trouble shooting and Maintenance of Fanuc Control systems & Drives at their Bangalore plant

Awards

Won the Achiever of the year & president gold medal at BFW for inhouse development of macro executer & 3D graphics.

Certificate of Appreciation for various cost saving suggestions.

Computer Skills

System software : Simatic S7, Fanuc Ladder, MELCO - GX developer,

: Win CC flexible, Pro-tool, Pro save.

Software tools : E-Plan, WS CAD, L-CAD, AUTO CAD 14

Operating systems : MS DOS, Win NT, Win 95 & 98, Win XP. Win 7.

Office automation : MS Word, MS Excel, open office and power point.

Extra Curricular Activities

Passionate Yoga Practitioner

Instructing & conducting yoga classes

Active participation in college sports meet -cricket, volley ball etc..

Hobbies

Trekking & Reading.

Personal Info

Date of birth: : 10-5-1972

Marital status: : Married

Linguistic Proficiency : English, Kannada, & Hindi.

Notice Period : 01 Month



Contact this candidate