GOPINATH J

Phone: +91-807*******,888-***-****

Email: adm70y@r.postjobfree.com

Address: ***, ******** ***** *** *****, Uyyakondan thirumalai, Trichy.

CAREER SUMMARY

Highly-motivated focused professional with 5 years of experience in Fabrication and Sand casting foundry. Dedicated to improving efficiency, productivity, and profitability of organizations through the development and Adept with leading teams in the optimization of processes and procedures.

SKILLS

TECHNICAL SKILLS

Production planning and control

ASNT Level-2 NDT

Robust Engineering

APQP

Quality function deployment(QFD)

GD&T

Value engineering/Analysis

Work system design

Process Cost Estimation

Visual management system

PFMEA, PFD, DFMEA

Six sigma, Lean manufacturing

Value steam mapping

Ergonomics

Process knowledge- SAW,GMAW

Process knowledge- Foundry(Pattern making, molding, melting, fettling)

SOFTWARE SKILLS

AutoCAD

Solidworks

Pro-E/PTC Creo

SAP

Ansys

Microsoft Office

Catia V5

Icast ERP

EXPERIENCE

Anand engineering product private limited, Tiruchirappalli. Dec 2018 – Present

Production Engineer

Roles & Responsibilities

Preparing the technical requirements data for a new project

Interacting with suppliers for development of tools, fixtures & gauges and also developing the child parts at supplier end or at In-House.

Preparing APQP as per internal and external customer requirement

Validate customer requirements in every aspect and control the process according to the requirements to achieve the desired output.

Preparation of CCR, CTQ & CTP for every process based on External and Internal Customer requirement.

Prepare a time-bond activity, define roles and responsibilities for production team

Preparation of production data-OEE,PCO, TAKT, cycle time, production plan/status

Product inspection at first stage and final stage defect analysis and 8D report for 5 why analysis

Approaching the process validation using 8D methodology/ DMAIC concept and Implementing the 5S and LEAN principle (six sigma) to eliminate the waste.

Conduct Process, Product, Supplier and Safety Audits according to specifications.

Preparation of Standard operating procedure (SOP) for every manufacturing and inspection.

Root cause identification and problem solving of defective casting.

Control and analyzing the quality test reports.

Outsourcing rate fixing and contract billing monthly.

Preparation of production, inspection, Dispatch plan.

Apptech engineering industries private limited, Karur Jul 2012 – Mar 2015

Junior Production Engineer

Roles & Responsibilities

Preparation of production and quality documents.

Maintaining output rate as per plan.

Manpower allocation and performance monitoring by using skill matrix

Product inspection- Visuals, raw materials and sand testing,

Conducting process and safety audit (Internal)

Preparing inspection report and test certificates

Supplier follow-up for machining and fettling

Pattern follow-up and control as per production plan

Sustaining 5S, JIT, FIFO.

Identifying and problem solving of defective castings.

EDUCATION

M.A.M college of engineering, Tiruchirappalli April 2015 – March 2018

B.E Mechanical Engineering with 7.1 CGPA

Pavendar bharadhidasan polytechnic college, Tiruchirappalli May 2009 – April 2012

DME (Mechanical) with 65%

Bishop Heber Higher Secondary School, Tiruchirappalli April 2008 – March 2009

SSLC with 72%

PROJECTS

Process, product standardization and implementation using VSM

Design of Multiple grinding fixture

Molding sand properties parameter control in “Defect free casting” project

Anchor design and development for holding optimum number of castings in shot blasting

Safety platform design for furnace bed area for eliminate safety issues

Safety platform design and development of pouring area for eliminating safety issues

Lead the project of Cycle Time Reduction in CS Welding process and Improve quality.

Standardized the 4M’s (Men, Machine, Material and Method) in each process.

Effective layout change to avoid unwanted material movements

Rapid Improvement Workshop (RIW) Team to increase Per Capita Output (PCO) and rejection control

ACHEIVEMENTS

5S champion - 6 times

Best kaizen for earth cable implementation for CS welding,,

Best kaizen for molding and grinding time reduction and productivity improvement,,

Best kaizen for automatic load cutoff and timer installation,,

Best kaizen for anchor design implementation for capacity increase and time reduction in shot blasting.

AREA OF INTEREST

Product design and manufacturing

Process and product quality implementation via BIQ

Inventions of Perpetual motion

TRAINING

Hydraulic systems at JAA,

Basic manufacturing and operation training at southern railways,

Earth moving equipment operations and manufacturing techniques at JCB

PERSONAL DETAILS

Date of Birth : 18-04-1994

Sex : Male

Marital status : Single

Nationality : Indian

Religion : Hindu

Languages : Tamil and English

DECLARATION

I hereby declare that the particulars of information and facts stated herein above are true, correct and complete to the best of my knowledge and belief.

Date: Yours faithfully,

Place: (Gopinath.J)

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