Key Skills

Mechanical Maintenance

Cross functional coordination

Project Analysis & Execution

Technical Troubleshooting

Problem Resolution

Preventive/Productive Maintenance

Breakdown/Shutdown Maintenance

PM Planning & Scheduling

ISO Standards & Documentation

Downtime Minimization

Kaizen

Cost Saving / Reduction

Team Leadership

An ambitious, diligent & accomplished professional, offering over 6 years of experience in Mechanical Maintenance in flexible packaging PET 8.7 (Dornier); targeting Senior Engineering level assignment

Profile Summary

Currently associated with Vacmet India Ltd., Indore as Mechanical Maintenance Engineer; previously worked with Jindal Poly Films Ltd.

(JPFL), Nasik as Mechanical Maintenance / Shift Engineer

Maintained equipment to ensure safe, continual & efficient operations

Ensured periodic & preventive maintenance were appropriately scheduled

& accomplished & emergency troubleshooting & maintenance support were readily available

Managed maintenance goal setting, activity scheduling & work allocation to ensure measurable goals, proper workload distribution, goal satisfaction & effective staff management

Monitored & improved maintenance processes & personnel performance to achieve enhanced levels of effectiveness

Enhanced equipment quality & reliability by improving workflows and optimizing maintenance processes

Assisted in formulating operational policies & processes for infrastructure construction; developed & implemented the company’s long-term strategy; maximized revenue for the company

Initiated health /safety /environment (HSE) measures resulting in reduced costs

Excellent communication & interpersonal skills with strong analytical, team building, problem-solving and organizational skills Notable Accomplishments Across The Career

Reduced breakdown time in process machine by applying SOP (Standard Operation Procedures)

Led Transverse Direction Oriented (TDO) chain maintenance & troubleshooting

Made Jig and fixture design in-house for TDO chain revamping which saved INR 16.5 lakh

Received Safety Awareness Award in 2019 by Vacmet India Ltd.

Increased final film width up to 8800mm from 8700mm

Led in-house change of main extruder gear box 1st intermediate gear bearing which led to total cost saving of INR 20 lakh

Worked as a part of extraordinary performance team from unit -5 the BOPET line-4 has produced a world record of 3115 MT slit production in Jan’20 Core Competencies

DORNIER (Germany) Supplied BOPET Film Processing Machine

J-KAMPF (Germany) Winder for Thick & Thin Film Lines

J-KAMPF (Germany) Slitting Machine

Waste Film Cutter Hosokawa Alpine (Japan)

Material Conveying System DHP (Chaina)

Applied material (Top met 2850)

Major Projects

Plant Installation of New Machinery in PET line 6.5M in JPFL Nasik Plant in 2015

Filter Cleaning Equipment Installation in Common Filter Room IT Skills

SAP

Windows Operating System 7 & 8

MS Office (Word, Excel &

PowerPoint)

Soft Skills

BHANU PRATAP SINGH

adm3vo@r.postjobfree.com

+91-776*******

Collaborator

Communicator

Planner

Analytical

Leader

Thinker

Career Timeline

Work Experience

Since Dec’18 Vacmet India Ltd., Indore as Mechanical Maintenance Engineer May’14 to Dec’18 Jindal Poly Films Ltd. (JPFL), Nasik as Mechanical Maintenance / Shift Engineer Key Result Areas:

Installing, commissioning, major overhauling, preventive, predictive, breakdown & shutdown maintenances & troubleshooting all types of rotating equipment (pumps, gear boxes, cutter, blowers & fans, rollers, agitators, centrifuges); installing & servicing liquid

& pneumatic sealing; erection & commissioning new machinery with using of dumpy level

Maintaining & monitoring of equipment such as Extruder, all types of Gear box, hydraulic equipment, pumps, dehumidifier, conveying blowers; maintaining consumable / breakdown spares stock level; daily, weekly, monthly, yearly schedule foe PM; chip dryer & crystallizer system DHP china; recycle plant EREMA; DORNIER 8.7 meter PET lines; CBM (condition based monitoring) on proper planning and schedule

Assessing root cause of fault in machines such as vacuum pump, hydraulic system & pumps, centrifugal pump, agitator, blowers, gearboxes, dryer, crane, EOT parts & so on & repair it

Reducing breakdowns online by troubleshooting; installing & commissioning all types of rotary equipment

Documenting equipment maintenance, history records, spare part consumptions, yearly budgeting of maintenance cost, plant down time calculation & technicians time sheets; formulating failure reports & major overhauling reports

Aligning all rotating equipment by using laser alignment kit (Opt align smart) reverse dial, rim & face dial indicator method; reading & understanding all P&I, technical drawings & vibration data collection analysis

Overhauling rotary valves; motorizing valves centrifugal pump, gear pump & all types of blower

Managing the mechanical manpower; assigned specific responsibilities according to their experience & skills

Coordinating for maintenance of entire plant equipment with all engineering as well as process department to achieve the set targets; identifying updates & continuously improving equipment reliability

Implementing corporate EHS guideline for ensuring safe working conditions

Organizing proper conditioning & monitoring of machines & their analysis; handling SAP PM module, spare stock level maintaining, purchase requisition, asset management & maintenance of other warriors reports Education

B.Tech. (Mechanical Engineering) from Indian Institute of Management & Engineering, Nagpur in 2018

Diploma (Mechanical Engineering) from Uttarakhand Institute of Professional & Technical Education with 68.70% in 2014

HSC (PCM) from P.B.B Government Inter College Betalghat from Uttarakhand, Nainital in 2011

SSC from P.B.B Government Inter College Betalghat from Uttarakhand, Nainital with 60% in 2009 Personal Details

Date of Birth: 16th September 1994

Languages Known: English & Hindi

Mailing Address: Indore, India

Passport Details: N4442965

Since Dec’18

Vacmet India Ltd., Indore as

Mechanical Maintenance Engineer

May’14 to Dec’18

Jindal Poly Films Ltd. (JPFL), Nasik

as Mechanical Maintenance / Shift

Engineer

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