Mohan Raghu Shetty

Address: Nelamangala, Bangalore – 562123, India

Cell No : +91-789*******, +91-903*******

Email Id: adm3ne@r.postjobfree.com / adm3ne@r.postjobfree.com HEAD (Manufacturing & Operations)

Snapshot: Strategic Techno- Commercial executive, offering nearly 30 years of track record in Project Management

(Construction/Site/Process/Maintenance), Operational/Business Management Process/Quality/Technical/Commercial/ Administration), corporate management, maintenance and new business development in diverse roles across the organizational hierarchy. Exploring challenging senior managerial assignments with a professionally managed organization.

Leadership Strengths & Highlights

Plant Operations: Skilled in enhancing productivity & profitability within the manufacturing process by optimizing resource utilization and implementing industry best practice/process improvement initiatives

Health & Safety Compliance: Well versed in ensuring compliance to quality parameters (incoming material quality, in- process quality and outgoing quality) and implementing various quality control methodologies

Process Improvement: Evaluate existing processes and procedures for redundancy and design new processes to match market dynamics. Analyze critical customer issues for identifying trends and implement effective mitigation plans for minimizing business impact

Managerial Acumen: Proven skills in managing teams to work in sync with the company set parameters & motivating them for achieving business and individual goals; Identifying specific talents and aspirations of employees and facilitating skill enhancement sessions enabling career growth for employees within the organization Notable Career Accomplishments

Successfully worked on Challenging PROJECTS in Induction Furnaces,AOD converter of 08 / 12 ton capacity for Viraj Group (Indigenous), then IRS System of 20/30 ton capacity for Viraj Group, Supplied By PRAXAIR INC-USA

(First in India), FES System For AOD (Modified).

Functioned as Consulting / Project coordinator between ET India and other prestigious clients such as Mid India Engineering Ltd. (Ruchi Group) for the Plant Layout up to commissioning, Global High-tech, Newtech, Gujarat NRE Coke and Neelakant Steels for finalizing layout.

Acknowledged for project implementation of Steel Melting shop (IF 20-ton x 2, 6 / 11 caster (CIL)) for Electrotherm India (Steel Division) at Kutch, E & C of First Indigenous Test Plant of 'Contifur (300TPD) and Blobulator'. E & C of DC / LRF of 11 tons for OSIL and 25 tons for ET and Banyan and Berry, DRI Plant (Rotary kiln 100 TPD x 2) worth INR 30 Crore for Haryana Steel & Power.

Implemented SMS (first 25-ton Induction Furnace by Electrotherm in South India) and CCM (Con cast India) division at Kunigal Karnataka for VIJAYAA STEELS LIMITED, Bangalore within the scheduled period of 14 months.

Headed 3 Iron ore Beneficiation projects worth 450 Cr in year 2011-13 at BARBIL, Orissa for 3 mining operation of KJSA,INDRANI PATNAIK and KMC, with 450+ staff including 15 subcontractors through THRIVENI EARTH MOVERS Limited

Credentials

Diploma in Mechanical Engineering, Karnataka Technical Education Board (KTEB), Karnataka (1991) Personal Details

Date of Birth : 15 June 1970

Languages Known : English, Hindi and Kannada

Nationality : Indian

Passport Details : Z2269042 valid till 2022

LANGAUGE KNOWN : English Hindi Kannada Tulu

History of Excellence in…

Business & Plant Operations ~ feasibility & diligence, Basic, Concept Installation & Commissioning ~ Infrastructure Development ~ Quality Compliance ~ Health & Safety Compliance ~ Operations & Maintenance ~ Vendor & Stakeholder Management ~ Change/ Risk Management ~ Industry Best Practices ~ Internal & External Audits ~ Resource Optimization ~ Cross Functional Team Coordination~ MIR~ CAPEX ~ OPEX ~ Sustainability ~CSR~ETC Professional Experience

JYOTI GROUP (DIVERSIFIED) NEPAL (2020-21) - Group COO

Head of Business Operations (Techno-Commercial) – STEEL, INDUSTRIAL GASES, AUTOMOBILE, POWER

Existing facility of Hot Rolling Mill (0.12 MTPA), 3 Locational Oxygen plant of capacity 200 M3/Hr

Projects – 1. Expansion Capacity 0.12 MTPA Steel melting shop for making MS and SS through Induction melting, AOD and CCM (Under Implementation). 2. Oxygen plant (JV under progress) – 1000m3/Hr X 2 Liquid oxygen and nitrogen plant with plan to Operate 50 outlets in Nepal with Own Setup (Already established for other Business) TEMBO STEELS LIMITED, UGANDA (2019-2020) - Head -BO (Corporate)

Head of Business Operations (Projects/Technical/Commercial) of 2 Operational plants consists of Sponge I ron plant 175 TPD Forward integrated by SMS/HSM of making various steel products like TMT. Wire drawing, Nails, wire net & pipe plant.

PT DELTA PRIMA STEEL - INDONESIA (2018-2019) -Technical Adviser (Operations)

Head of Operations (Projects/Technical/Commercial) of the Sponge Iron plant 175 TPD x 2 Nos backward integrated by, Mining iron ore (CSW 100 TPH), & Proposed Integrated Steel projects / Melting plant Leased 25 Tons * 2 / 6*11 Caster with 30TPH Rolling mill of making TMT Hot Rolled Bars STPL (STEEL Melting- MS) - (2017-2018) - Consulting Nature of business – Ingot making plant owned by NRI backed with input scrap of 30% imported with remaining local scrap with 7 tons’ capacity induction furnace, a) Directly reporting to MD in his absence to look after the Business Operations – Due diligence, up gradation of techno commercial system, including

b) Proposed projects Furnace of 7-ton Capacity / 3/5 CCM and 12 inch Rolling mill of making TMT bars upto 16mm

VIRAJ PROFILES LTD (Melting – SS) (2016-2017) - Consulting Responsibilities: CONSULTING – integrated Technical Facility SMS 1 - 20 Tons *4 Induction Furnace, 40 Tons AOD, 6/11 caster,Pit casting SMS 2 - 30 Tons *4 Induction Furnace, 60 T*2 AOD, 6/11, 9/20 Slab caster

Function as Technical Lead for operational excellence including implementation of Integrated technical,5S concept, TPM,4M process in optimize productivity for their steel melting shops, casting unit and Hot rolling mill divisions (INGOTS/BILLETS) in MS & SS

Assessed & presented various status reports for the senior management & other stakeholders to enable effective decision making on Develop the Import material quality by upgrading MH System (import Machinery).

Due Diligence assignment with VIRAJ Group for their Maintenance/Process Management System Integration in up gradation of TPM and HRS (Human resource study) for their two RMHS/STEEL Mill producing 1200 MTPD of SS Billets

ERM Group (2013-2016) General Manager – Operation

Managed operations (Techno-Commercial) of SPONGE IRON - (2 x100 TPD Running, 4x100 TPD proposed),

Project plan (Feasibility, Concept, plant layout, equipment Budgetary, project plan and equipment /contract order of 0.1 MTPA Integrated steel plant (Melting/Casting/Rolling) of 12* 2 Induction Furnace, 6/11 Caster 0.1 MTPA Hot Rolling Mill

Involved in proposing future projects of iron ore crushing, screening, beneficiation and palletization plant (0.6 x 2 Module) of three mining operations based on business & operational requirements.

Conducted due diligence of 2 Integrated steel plant, 4 Mini steel plants, a foundry unit and 3 aggregate projects based on proposal for future acquisition and expansion THRIVENI EARTH MOVERS (2011 –2013) - General Manager (PROJECTS) Involved in end to end management of 2 Iron ore Crushing / Screening plants (1.2 -6.0 MTPA) and 3 iron ore beneficiation plants (0.8 - 1.8 MTPA) in Orissa.

VIAYAA STEELS LIMITED (2005 – 2011) - GM /Works Manager (operations) As General Manager 1. Operations Steel 1- Induction Furnace of 12*2, Ingot casting, 6& 8 inch HRM 2. Expansion Projects - Feasibility, Concept, Engg. Project implantation and hand over of unit 2 with facility Induction furnace 25Ton* 2, 6/11 caster of making MS Billets. As Works Manager – Operations Steel 1- Induction Furnace of 12*2, Ingot casting, 6& 8 inch HRM

Function as Technical Lead for operational excellence including implementation of Integrated technical,5S concept, TPM,4M process in optimize productivity for their steel melting shops, casting unit and Hot rolling mill divisions ( INGOTS/BILLETS) in MS & SS

ELECTROTHERM INDIA LIMITED (2003 – 2005) – Project Manager Head of projects – 6 sites -Turnkey / plant layout, Equipment supply, E & C (Captive/Clients) and hand over Consists of Steel melting shop, Continuous costing plant, Rolling Mill, Sponge iron and pilot plants

● Engineering co-ordination with HO /Client/supplier related to plant layout, feasibility, laisoning,

● Client/contract/supplier management in implementation of said assignment

● On site modification as per technical requirement as per process and location.

● Fabrication/Erection/Inspection/Commissioning of all plant and equipment.

● Conducting review meetings on target schedule, plan and assign work.

● Professional documentation/ facility management

● Up gradation of all system on made on drawings

● Handover of projects with review on performance

TURNKEY – Electrotherm india (first Captive steel division) – Induction Furnace of 20*2, Caster 6/11, 0.12MTPA HRM, backward integrated by 350 TPD Sponge iron plant with Utility and Off sites TURNKEY – Mid india Engg (Ruchi group) – Induction Furnace of 20*2, Caster 6/11, 0.12MTPA HRM, backward integrated by 100 TPD Sponge iron plant with Utility and Off sites Plant layout, design, engg, equipment supply, E & C of Induction furnace and AOD Clients – 1. Banian and berry – 20 Ton*2 induction furnace /20 T AOD 2. Well tech – 20 Ton*2 Induction furnace

3. High-tech bhuj – 20Ton * 2 Induction furnace

4. Neelakant Steel – 12 Ton induction furnace

VIRAJ PROFILES LIMITED (1994 – 2003) - AE / SE / Assistant Manager MAINTENANCE AND PROJECT MANAGEMENT – Team Member of Mechanical handled on process maintenance with expansion projects with the in plant developed crew for Steel melting shop, Continuous costing plant, Rolling Mill, Wire drawing units and forge shop

1. Induction furnace having capacity 3/7/12/20 Tons of Electrotherm make 2. Argon Oxygen Decorbouriser (indigenious/IRS Praxair) 7/12/20 Tons – ET/MODIFIED 3. CCM – 4/7, TC Modified 6/11 Concast India

4. E.O.T. cranes having capacity 10/25/40/85 tons by FEDERAL ENGINEERS 5. Hot Rolling Mill – 14” modified to 18” next 24” (By PP) 6. Wire Drawing Plant by AMCO – Ghaziabad

● On site modification as per technical requirement as per process and location.

● Modified Fabrication/Erection/Inspection/Commissioning of all the plant and equipment.

● Involving in review meetings on target schedule, plan and assign work .

● All internal documentation according to QMS

● Up gradation of all equipment and system drawings (AS MADEON)

● Handover of projects with review on performance

HOFINCONS GROUP (Howard Finley ) (1991 – 1994) -Trainee Engineer / J Engineer MAINTENANCE AND PROJECT MANAGEMENT – Trainee Engineer 1. Site – ESSAR STEEL - HBI PROCESSING facility like OFF/ON SHORE RMHS, GAS REFORMER, HBI REACTOR (REDUCTION), BRIQUETING SYSTEM 2. Site – ONGC (CPF Gandhar) – CSU, GCU, CFU, WWTP, OPU, Utility and Offsite 3. Site – VIL – Briquetting system

Job responsibilities:

Training on best engineering Work / Practices like 1. Handling of work i.e Shop floor /Workshop (fitting/carpentry/fabrication/sheet metal) 2. Handling of Tools (hand& Measure)

3. Handling of crew (Schedule /plan /review/target) 4. Study, evaluate, record, document the machine, equipment and work data 5. Training on Health, safety, fire, and first aid 6. System on work, safe wear/safe safety procedure/safe and right tool handling

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