MAHMOOD HUSSAIN

248-***-**** adm2qg@r.postjobfree.com

MECHANICAL ENGINEER

Seasoned mechanical engineer experienced in product development, design, and launch activities. Quality performance of automotive product development and design, as well as extensive experience in automotive products, components, and assemblies. Keen ability to manage sustainability compliance of components and assemblies. Adept at validating products for quality assured performance.

TECHNICAL SKILLS

Fully versed with automotive GPDS process including:

• APQP, PPAP and PSW documentation and implementation

• Working knowledge of FMVSS and CMVSS standards & requirements

• Firsthand experience with USCAR, EWCAP, PFMEAs, DFMEAs, DVPs, SDS

• SAP (systems, applications & products)

• WERS (worldwide engineering release system)

• Teamcenter and eFDVS Systems

Packages: Pro/Engineer, I-DEAS Master Series, Teamcenter, 8D, DOE Systems: Windows, Unix, Outlook, MS Office, WERS, GPDS, SAP USCAR, EWCAP

Calypso CT Scan, Volume Graphics, Geomagic, Optical, CMM Proficient with Calypso CT scan evaluations, Geomagic tools and volume graphics/optic data reviews. EXPERIENCE

Molex LLC, Rochester, MI January 2015 – October 2020 Senior Launch Engineer

Led Tier-II automotive operations overseeing product design, development and launches for various OEM clients including Ford, GM, Chrysler, BMW, Audi, and Asian manufacturers.

• Firsthand liaison of Tier-I harness suppliers including Lear, Delphi, Yazaki, Sumitomo, Continental.

• Led EV, DV, PV product testing to validate new products.

• Conducted, implemented, and executed global OJT (on the job training) of customers at their domestic and international manufacturing locations.

• Developed standards such as control plans and work simplification utilizing error proofing tools.

• Led and served as 8D Champion for all interface 8D’s and DOE’s.

• Implemented ICA & PCA to execute smooth operations during launch.

• Developed best practices of failure analysis and permanent corrective actions.

• Managed, implemented, and coordinated work process during sort activities.

• Expedited supplies through global supply chain as part of containment plans.

• Performed technical and statistical investigations and analysis on production, quality, process, and equipment issues using industry standard problem-solving techniques.

• Reviewed advanced quality planning documents, FMEA’s, PDS, Process Flow Diagrams, Control Charts, Gage R&R studies, and capability studies to help identify and resolve issues during the development and launch of a new product.

• Liaised with customers to define new product requirements conveying those internally throughout the organization to ensure that processes are aligned, and objectives were clear.

• Operational improvement in the areas of:

• Technology yield improvement by 42%.

• Defects per unit reduction by 30%.

• Output increase by 43% and Product lead time reduction by 30%. Ford Motor Company, Dearborn, MI 2005 – 2014

Senior Supplier Quality Engineer – STA, 2013 – 2014 Responsible for supplier manufacturing quality assurance from product launch to production.

• Coordinated on-site Supplier / Customer Representation.

• Collaborated with the PDT & PVT to drive spontaneous containment of emerging issues.

• Drove reduction in supplier Quality Rejects, Stop Shipments, PPM, and warranty.

• Active participation in Plant Incoming Quality and Vehicle Quality Review Meetings.

• Drove identification and validation of ICA, PCA.

• Prevented Recurrence actions for Supplier Process warranty and customer satisfaction issues.

• Managed containment and closure of Supplier Process BSAQ concerns.

• Oversaw future model quality improvements from best practices and lessons learned. Senior Project Engineer, 2012 – 2013

Designed release of door trim panels for global CD391, CD533 programs globally. Broader responsibilities include design change development, APQP deliverables, PPAP & PSW.

• Work with designers and release analysts to track and resolve global design changes.

• Oversaw concept support, feasibility, development, and implementation of designs & tool release.

• Created GD&T for fit, finish and feel based on tolerance stack up.

• APQP documentation support for local and global transplant OEM projects. Design Release Engineer, 2005 – 2012

Operated as Tier-I automotive glass supplier to oversee concept, design, prototype, production to support launch phases of various Ford models.

• Conducted root cause analysis and recommend design changes for instant tool change feasibility.

• Monitored and resolved product concerns through onsite support for internal and external vendors.

• Oversaw execution of RFQ documents for current changes and new proposals. ADDITIONAL EXPERIENCE

Lear, Dearborn, MI

Design Release Engineer

Designed and released 2nd & 3rd row complete seat system for Ford Amazon model.

• Sheet metal and plastic components and assemblies.

• Automotive seating mechanism for Ford BV256 / BV226 Program.

• Responsible for providing (US based) launch support for assembly plant in Camacari, Brazil. Mechanical Test Engineer, Caterpillar Inc., Chicago, IL Mechanical Engineer, Motorola Inc., Chicago, IL

• Helped save $1.5 million towards plant-shut down costs.

• Saved half million dollars towards production tool modification. EDUCATION

Master of Science in Mechanical Engineering

NC A&T State University, Greensboro, NC

Bachelor of Science in Mechanical Engineering

University of Engineering and Technology (UET), Lahore Mahmood Hussain 248-***-**** Page Two

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