Ganesh Kumar Pandiri
Male, ** Years
adm0fd@r.postjobfree.com, Phone: +91-818*******
PROFESSIONAL SUMMARY
Dedicated maintenance engineer with 3 years of experience, 1 year experience as Q.A executive and a
degree in engineering makes me the perfect fit for any company
A persistence performer skilled to perform number of high-level tasks with efficiency and effectively
Good experience in supervisor for the Electrical and mechanical section of the maintenance department
Maintaining the ISO standards and procedures with documents and attending customer audits.
SCHOLASTIC RECORD
B. Tech (Electrical) Vikas College of Engg&Tech, Vijayawada 61 2017
XII Narayana Junior College, Vizag 92.2 2013
X ZPH School, Srikakulam 69 2011
WORK EXPERIENCE (JULY 2018 – Till Date) TYCHE CASTTECH PVT.LTD
Designation: Junior engineer
Role & Responsibility:
Resposncible in tractions for importing machines and equipments.
Supervise the maintenance department daily activities, and trained juniors with thire respective works.
Responsible for troubleshooting ( Breakdown), if in any machines or equipments issue from the
production team.
Superviser for electrical section of the maintenance department
Responsible for troubleshoot or breakdown and maintenance of Hot melting furnaces, holding furnaces,
High pressure Die-casting machines, CNC machines, HVAC, chillers, compressors, HT yard, T/F yard,
DG set, UPS, Main and sub PCC panels, Machines, equipments, IT dept, CCTV and network department
also.
Maintnance room and store 5S and plant maintenance.
Responsible in calibration of pressure vessels, fire extinguishers and lifting equipents like EOT’s.
Maintaing the ISO documents and polution contol board documents.
Responsible for Machine and equipment, preventive and predective maintenance Schedule and planning.
Responsible for repeated breakdowns and thire reports ( MTBF and MTTR) and WHY WHY analysis
reports.
Responsible for power cost consumption and power savings.
Resposible for maintaining Spares for machine and equipments for both Electrically/ mechanically.
Implimentation or modification for machine/equipment extra requirements like safety, operator
flexibility, productin cost and time cost reduction as mandatory factors.
Responsible for RO plant, ETP plant and water consumptions.
PROJECTS
PROJECTSHANDLED
HANDLED
1. Power cost reduction in electrical holding furnaces
Methodology Before Each 36kw holding furnace consumes 22 units per hour
So for that we used digital Thyrisor control unit (Make : ABI) to operate furnace
on/off control.
And changed control logic and applied.
So Decresed power consumed units from 22 to 18 units per hour and efficiency also
Deliverables
increased.
Learnings and Achievements
Learned Digital Thyrisor control unit control circuit and settings.
Received very good appreciations from management and directors.
2. Air Consumption controlling.
Methodology Fixed, foot valves for component testing air gauges.
Fixed, Air flow control valves and changed 4mm dia hole instead of 6mm dia hole
for all air guns.
Deliverables Decreased compressors power cost up to 3 percentage.
Learnings and Achievements
Learned air control technics.
Received appreciations from Management and director.
3. RO plant, ETP plant and plant lights automation.
Methodology Fixed, floot switchs in RO plant and ETP plant.
To control, motors on / off control with respective sequence (Automation)
Fixed, timers for Plant lights on/off control.
Deliverables Reduce man power effort, power cost and 99.8% of water availability to production
time to time.
Learnings and Achievements
Received appreciations from Management and director.
Manpower and time reduced.
4. Automatic aluminum metal level low at machine holding furnace level indication alarm
provided at melting furnace for all Die casting machines, due to this communication gap
problem solved bet ween machine operator and furnace operator.
5. Die-casting Machine interlock given with holding furnace metal temperature, i.e., if metal
temperature in holding furnace below 660 degree or above 680-degree, machine need to stop
automatically and etc.
WORK EXPERIENCE ( Jun 2017 - July 2018) AXIOM POWER PRODUCTS PVT.LTD
Designation: EXICUTIVE (Q.A)
Role & Responsibility:
In-coming Raw material inspection as per data sheet and B.O.M.
In-process production inspection As per datasheet and B.O.M.
Out-going material / finished goods(F.G) inspection
Q.A 1st peace approvel inspection and Safety related Checking in production
Maintaining MASTER/CONTROLLED copy of Records and documents
New products testing work and implimentation
New product Aging And Product life time monitoring and temperature min/max monitoring
FG goods quality checking and Testing with External kit
Rising NC( non-conformation) to tha production, if process not flow as per S.O.P.
Sampling, inspection and testing of product.
Establishing, verification and implimenting of all QC procedures
Rewing batch documentation
Participating in Complaint investigations, Environmental monitoring and GMP training.
TECHNICAL SKILLS
PLC’s : SIEMENS S7.300 V 5.6, S7-1200, ALLENBRADLEY-MICROLOGIX 1200,FANU0i
MODULE, SINUMERIC 828D
SCADA : SIEMENS WINCC EXPLORER V7.4
HMI : SIEMENS WINCC FLEXIBLE 2018
AC DRIVES : SIEMENS V20, TOSHIBA V-15, VFMB1-4055PL and etcs
MS Office
EXCEL
ERP (TCS ION)
MATLAB & SIMULATION
ARC WELDING
ACHIEVEMENTS
Received appreciation from management and directors for Power cost reduction technics
implementation and air consumption control from TYCHE CASTTECH.
Received appreciation from management and directors for RO plant, ETP plant and plant lighting
Automation work from TYCHE CASTTECH
Received promotion from G.E.T to JR. ENGINEER with in short tenure.
Received appreciation from management and directors for major breakdowns solving with in a short
time and increased MTBF, decreased MTTR overall graph.
PERSONAL DETAILS
Date of birth: 18/08/1996.
Languages known: Telugu, English, Hindi and Tamil (Manageable)
Permanent address: H.no: 3-136, N.N colony, Karlemma, Kotturu, Srikakulam, AP.
SKILLS AND HOBBIES
Quick Learner and Maintained very good positive approach with team.
Interested in Dancing and enjoying music, sometimes playing cricket.